Two-Phase Heat Transfer Structure with Integrated Condenser

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Solution Overview

Problem

Current two-phase fluid heat transfer techniques require a large heat exchange area and a long heat transfer path, leading to poor heat exchange efficiency, especially in high heat flux applications.

Innovation Solution

A two-phase fluid heat transfer structure with a heat exchanger disposed on the condensation section of the evaporator tube body, allowing for a minimized heat exchange area and shortened heat transfer path, enhancing heat exchange efficiency by quickly transferring heat from the evaporator to the heat sink through a heat exchanger.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional vapor tube and liquid tube are used for heat transfer, then the system structure is simple, but the heat transfer path is long so that the working medium can hardly quickly flow back, leading to poor heat exchange efficiency

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidheat transfer path length
Core Design Contradiction:
ProductivityVSLength of moving object

Solution Approach 1:

The patent transforms the traditional linear heat transfer path into a three-dimensional integrated structure. The heat sink is positioned directly on the condensation section of the evaporator tube body, creating a vertical/stacked arrangement that dramatically shortens the heat transfer path while utilizing spatial dimensionality to optimize heat exchange efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If a fan is used to cool the heat sink, then the heat dissipation function is achieved, but a larger heat exchange area is required which occupies more internal space of the system

Engineering Contradiction:
Improveheat sink cooling efficiencyVSAvoidheat exchange area
Core Design Contradiction:
TemperatureVSArea of stationary object

Solution Approach 1:

The patent merges the heat sink with the condensation section of the evaporator tube body, creating an integrated heat exchange structure. This combination eliminates the need for separate cooling components like fans, reduces the overall heat exchange area required, and improves space utilization within the system

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design minimizes the heat exchange area and shortens the heat transfer path, enabling faster flow of working media and significantly improving heat exchange efficiency, particularly in high heat flux environments.

Implementation Method 1

Through the phase change, the heat flux can reach over 50W/cm2 without extra electrical power

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

at least one evaporator having an evaporation chamber inside, a first working medium being contained in the evaporation chamber

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

the at least one evaporator tube body further having a condensation section between the first and second ends

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

at least one heat exchanger having a first face and a second face for the condensation section of the evaporator tube body and the heat absorption section of the heat sink tube body to attach to

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS10578368B2Two-phase fluid heat transfer structure
Publication Date: 2020.03.03 ASIA VITAL COMPONENTS CO LTD
  • US10578368B2 patent drawing
  • US10578368B2 patent drawing
  • US10578368B2 patent drawing

AI summary

A two-phase fluid heat transfer structure includes: at least one evaporator having an evaporation chamber, which containing a first working medium; at least one evaporator tube body having a first end and a second end, which communicating with the at least one evaporator to form a loop of the first working medium, the at least one evaporator tube body further having a condensation section between the first and second ends; at least one heat sink; at least one heat sink tube body having a heat absorption section, which containing a second working medium, the at least one heat sink tube body being connected to the at least one heat sink; and at least one heat exchanger having a first face and a second face for the condensation section of the evaporator tube body and the heat absorption section of the heat sink tube body to attach to.