Two-Phase Cooling with Vapor Displacement for Better Condensation

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Solution Overview

Problem

Existing liquid cooling systems for computer components face challenges in maximizing heat transfer efficiency due to non-equilibrium vapor distribution, leading to suboptimal coupling with condensers and reduced cooling performance.

Innovation Solution

Incorporating a vapor control device, such as a space-filling device, deformable object, inflatable bag, or expandable container, to alter the density distribution of vapor and increase its overlap with the condenser, enhancing heat transfer efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If liquid cooling systems are used to improve heat transfer efficiency, then cooling performance is enhanced, but vapor distribution becomes non-equilibrium leading to suboptimal coupling with condensers

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidcoupling between vapor and condenser
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

A vapor control device is introduced as an intermediary element between the heat source and condenser. This device actively manages vapor distribution and directs vapor flow to improve coupling with the condenser surfaces, resolving the non-equilibrium vapor distribution problem while maintaining high heat transfer efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes vapor density distribution parameters by controlling vapor generation and movement. By adjusting parameters such as vapor flow rate, density, and spatial distribution, the system achieves both efficient heat transfer and optimal vapor-condenser coupling

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If vapor control devices are added to improve vapor-condenser coupling, then heat transfer efficiency increases, but device complexity increases

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidsystem structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The vapor control device is designed to perform multiple functions: it controls vapor distribution, directs vapor flow, and enhances heat transfer coupling. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity while achieving improved heat transfer efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vapor control devices enhance the coupling between vapor and condenser, improving overall cooling system performance by increasing the volume of vapor in contact with the condenser, thereby increasing heat transfer efficiency.

Implementation Method 1

A vapor that partially fills the second volume is generated by a liquid coolant in the first volume

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

A condenser in the second volume removes heat from the vapor to generate condensed liquid coolant

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS20260006751A1Cooling systems and methods of operating the same
Publication Date: 2026.01.01 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20260006751A1 patent drawing
  • US20260006751A1 patent drawing
  • US20260006751A1 patent drawing

AI summary

An embodiment two-phase cooling system includes an enclosure having a first volume and a second volume, a heat source located in the first volume, and a liquid coolant located in the first volume such that the liquid coolant is in contact with the heat source. A vapor partially filling the second volume is generated by the liquid coolant when heat generated by the heat source is absorbed by the liquid coolant. A condenser located in the second volume removes heat from the vapor, thereby condensing the vapor into condensed liquid coolant that returns to the first volume. A space-filling device, located in the second volume, partially fills the second volume, and thereby displaces the vapor from a portion of the second volume. The space-filling device increases a height of the vapor such that an overlap between the vapor and the condenser is increased, thereby increasing a condenser efficiency.