Two-Piece Cap Anti-Rotation and Tamper Evidence Design

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Solution Overview

Problem

Existing container closure technologies lack a tamper-evident mechanism that securely seals containers while allowing for easy visual verification of opening and flexibility in design and functionality without compromising the sealing performance.

Innovation Solution

A 2-piece closure system comprising a cap and a cap cover with anti-rotation formations and a tamper band attached by frangible members, which engages with the container's mating sealing and attachment formations, ensuring secure sealing and easy identification of opening by breaking the frangible members upon removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a tamper-evident mechanism is added to the closure, then security and tamper verification are improved, but device complexity increases

Engineering Contradiction:
Improvetamper evidenceVSAvoidclosure structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The closure is divided into two separate pieces: a cap that threads onto the container neck and a cap cover that snaps over the cap. The tamper band is integrated into the cap cover, creating distinct functional segments. This segmentation allows the tamper-evident mechanism to be added without redesigning the entire closure system, thereby improving security while managing complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cap cover encloses the cap, creating a nested structure where the smaller cap is contained within the larger cap cover. The tamper band is positioned within this nested arrangement, allowing it to engage with the container neck independently. This nesting approach enables the tamper-evident feature to be integrated without significantly increasing the overall device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If anti-rotation formations are added to prevent cap cover rotation, then sealing reliability is improved, but device complexity increases

Engineering Contradiction:
ImprovesealingVSAvoidclosure structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Anti-rotation formations such as fins, ribs, or protrusions are added to the cap cover and corresponding engagement features on the cap or container neck. These asymmetric features prevent rotational movement that would compromise the seal, while maintaining a relatively simple overall structure. The anti-rotation features are localized additions rather than fundamental structural changes.

Inventive Principle:
Principle #4Asymmetry

3Adaptability or versatility

If a 2-piece closure system is used instead of a single-piece closure, then design flexibility and tamper evidence are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedesign flexibilityVSAvoidmanufacturing process
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The closure system is segmented into a cap and a cap cover, each manufactured separately using standard molding processes. The cap threads onto the container neck, while the cap cover snaps over the cap with audible and tactile feedback. This segmentation provides design flexibility for customization and tamper evidence features, while each component can be manufactured independently using conventional techniques, managing manufacturing complexity through modular production.

Inventive Principle:
Principle #1Segmentation

4Reliability

If frangible members are used to attach the tamper band, then tamper verification is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvetamper verificationVSAvoidfrangible member attachment
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The frangible members are designed as disposable, sacrificial elements that are intended to break upon tamper attempt. These members can be simple plastic tabs, ribs, or welded joints that provide sufficient attachment strength during normal use but fail predictably when force is applied. By accepting that these elements are temporary and sacrificial, the manufacturing precision requirements are reduced, as the focus is on achieving adequate strength rather than precise, permanent attachment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS11807434B2Two-piece cap
Publication Date: 2023.11.07 SILGAN WHITE CAP LLC
  • US11807434B2 patent drawing
  • US11807434B2 patent drawing
  • US11807434B2 patent drawing

AI summary

A 2-piece closure includes a cap having a first skirt perpendicular to, and extending downwardly from, a first circular top wall. The first skirt includes a groove and a first anti-rotation formation. A tamper band attaches to the first skirt by frangible members. A cap cover includes a second skirt extending downwardly from a second circular top wall. The second circular top wall and the second skirt define an interior having a groove engagement formation and a second anti-rotation formation. The cap cover encloses a portion of the cap, with the groove engagement formation and the groove engaged. The first and second anti-rotation formations interact to restrict rotation of the cap cover relative to the cap.