Two-Stage Lightning Protection Circuit for Aircraft Electronics

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Solution Overview

Problem

Modern aircraft with composite materials face inadequate lightning protection as existing circuits fail to handle both high voltage/high current and very high voltage/low current lightning strikes, leading to potential damage from excessive power dissipation in onboard electronics.

Innovation Solution

A lightning protection circuit featuring a transistor array with a gate drive capable of switching into protection mode during high voltage spikes and a second stage protection element that forces the gate node voltage higher than the source node voltage when the input voltage exceeds specific thresholds, allowing safe voltage passage and minimizing power dissipation during both types of strikes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single-stage protection circuit is used, then the circuit structure is simple, but it cannot handle both high voltage/high current and very high voltage/low current lightning strikes

Engineering Contradiction:
Improveability to handle different lightning strike typesVSAvoidcircuit structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The protection circuit is divided into two distinct stages: a first stage protection circuit for handling high voltage/high current lightning strikes, and a second stage protection circuit for handling very high voltage/low current lightning strikes. Each stage is designed with specific components optimized for its designated threat level, allowing the system to effectively protect against multiple types of lightning strikes without requiring a single overly complex circuit design.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the transistor array operates during very high voltage strikes, then it can provide protection, but excessive power dissipation occurs causing damage

Engineering Contradiction:
Improveprotection effectivenessVSAvoidpower dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

A second stage protection circuit acts as an intermediary for very high voltage/low current lightning strikes. When such strikes occur, the second stage circuit activates and redirects the energy flow, preventing excessive power dissipation in the transistor array while maintaining effective protection. The second stage circuit serves as a mediator that handles the extreme voltage conditions separately from the main transistor array.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the transistor array blocks all high voltage spikes, then electronics are protected, but normal voltage transmission is interrupted

Engineering Contradiction:
Improveelectronics protectionVSAvoidvoltage transmission efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The protection circuit employs dynamic switching behavior where the transistor array and protection elements automatically adjust their state based on the incoming voltage conditions. During normal operation, the circuit allows efficient voltage transmission with minimal interference. When lightning strikes occur, the protection elements dynamically activate to block harmful voltages, then automatically return to their normal state afterward, ensuring both protection and continuous operational efficiency.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The circuit effectively protects electronic equipment by dissipating high voltage/high current strikes within the transistor array and redirecting very high voltage/low current strikes to an alternative power source, preventing damage and maintaining safe voltage levels across protected electronics.

Implementation Method 1

a transistor array gate drive capable of switching the transistor array into a protection mode during a high voltage spike

Methodology Applied
Scientific EffectTransistor switching:

Implementation Method 2

a second stage protection element capable of forcing a voltage at the gate node to be higher than a voltage at the source node when the input voltage exceeds the first threshold and exceeds the second threshold

Methodology Applied
Scientific EffectVoltage threshold switching:

Data Source

PatentEP2306608B1Two-level lightning protection circuit
Publication Date: 2018.09.19 HAMILTON SUNDSTRAND CORP
  • EP2306608B1 patent drawingFigure 1
  • EP2306608B1 patent drawingFigure 2~4

AI summary

A lightning protection circuit includes a transistor array (22), a transistor array gate drive (18) and a second stage protection element (16) which forces a voltage at the gate node (26) of the transistor array to be higher than the voltage at the source node (24) of the transistor array when a threshold is exceeded.