Two-Stage Trigger with Adjustable Sear Bearing and Safety

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Solution Overview

Problem

Conventional two-stage triggers in rifles suffer from trigger creep, limited adjustability for trigger-pull weight, and inconvenient safety selector placement, which hinders precision marksmanship and safety, while single-stage triggers are prone to accidental discharge due to fine engagement between the trigger and sear.

Innovation Solution

A novel two-stage trigger design with a large sear bearing area and adjustable second stage let-off using a spring-plunger, combined with a conveniently located safety selector that blocks trigger movement when in the 'safe' position, ensuring a crisp, clean pull without creep and preventing accidental discharges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional two-stage trigger is used, then the trigger prevents accidental discharge through robust engagement, but the trigger exhibits creep during the second stage pull

Engineering Contradiction:
Improveprevention of accidental dischargeVSAvoidtrigger pull consistency
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The trigger pull is divided into two distinct stages with different engagement characteristics. The first stage uses a large bearing area for robust engagement and creep-free pull, while the second stage transitions to a smaller bearing area that allows controlled movement. This segmentation resolves the contradiction by providing both reliability in the first stage and precision control in the second stage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the trigger-sear engagement interface have different bearing areas. The first stage engagement uses a large bearing area for stability and creep prevention, while the second stage engagement uses a smaller bearing area for controlled movement and precision. This local differentiation allows the same trigger mechanism to provide both reliability and precision at different stages of operation.

Inventive Principle:
Principle #3Local quality

2Force

If the trigger engagement between trigger and sear is made fine, then the trigger pull weight is reduced, but the trigger becomes prone to accidental discharge

Engineering Contradiction:
Improvetrigger pull weightVSAvoidprevention of accidental discharge
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The trigger-sear engagement is dynamic, transitioning from a large bearing area in the first stage to a smaller bearing area in the second stage. This dynamic adjustment allows the system to start with robust engagement for reliability, then transition to finer engagement for reduced pull weight and increased sensitivity in the second stage.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the safety selector is placed on the bolt-sleeve, then the safety function is achieved, but the shooter's aim is disturbed when operating the safety

Engineering Contradiction:
Improvesafety functionVSAvoidsafety selector operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The safety selector is moved from a vertical position on the bolt-sleeve to a horizontal position on the stock, changing the dimension of operation. This allows the safety to be operated laterally without disturbing the vertical line of sight, resolving the contradiction between safety function and ease of operation during aim.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If the trigger uses a large sear bearing area, then the trigger is safe from accidental discharge, but the trigger pull weight increases

Engineering Contradiction:
Improvesafety from accidental dischargeVSAvoidtrigger pull weight
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The trigger pull is segmented into two stages with different bearing area characteristics. The first stage uses a large bearing area for safety and creep-free operation, while the second stage transitions to a smaller bearing area that reduces the overall pull weight required. This segmentation allows the system to achieve both safety and reduced pull weight.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bearing area of the trigger-sear engagement is dynamic, changing from large in the first stage to small in the second stage. This dynamic transition allows the system to start with robust engagement for safety, then reduce the bearing area to lower the pull weight and increase sensitivity as needed.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel trigger provides a safe, crisp, and adjustable trigger pull, eliminating creep and accidental discharges, while allowing for easy and silent safety selector operation without disturbing the shooter's aim, and all components are easily mass-produced and interchangeable.

Implementation Method 1

adjustable second stage let-off using a spring-plunger

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

safety shoe positively engages the trigger to prevent the trigger from moving

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10006732B2Two-stage military type trigger
Publication Date: 2018.06.26 REYNOLDS GEORGE L
  • US10006732B2 patent drawing
  • US10006732B2 patent drawing
  • US10006732B2 patent drawing

AI summary

There is disclosed a two-stage trigger with a large trigger/sear bearing area and an optimized sear loading angle that provides a lightweight trigger-pull. There is further disclosed a safety that blocks rotation of the trigger.