Two-Step Fermentation for Natural IMP and Glutamic Acid Flavors
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Solution Overview
Problem
Existing methods for preparing natural flavors using vegetable protein sources lack nucleic acid components, resulting in weak umami taste intensity, and require additional components or chemical processes to enhance flavor, which are not recognized as natural under stringent regulations.
Innovation Solution
A two-step fermentation process involving fungal fermentation with Aspergillus sp. followed by bacterial fermentation with Corynebacterium sp. or Brevibacterium lactofermentum to produce inosine-5'-monophosphate (IMP) and glutamic acid fermented broths, which are then mixed to create natural flavors without additional components or chemical processes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If vegetable protein sources are used for fermentation, then the cost is low and the process is simple, but the nucleic acid content is insufficient resulting in weak umami taste intensity
Solution Approach 1:
The fermentation process is divided into two distinct stages: first, fungal fermentation of vegetable protein to produce amino acids and peptides; second, bacterial fermentation of the fungal fermentation broth to produce nucleic acids. This segmentation allows each microorganism to specialize in producing specific flavor components, resolving the contradiction between manufacturing simplicity and nucleic acid content.
Solution Approach 2:
The invention uses a composite fermentation system combining two different microorganisms (fungus and bacteria) working in sequence on the same substrate. The fungal fermentation broth serves as both product and substrate for bacterial fermentation, creating a composite process that generates both amino acids and nucleic acids, thereby increasing nucleic acid content while maintaining cost-effectiveness.
2Quantity of substance
If yeast extracts are used to increase nucleic acid content, then the umami taste is enhanced, but off-flavor and off-odor are introduced affecting the inherent flavor of processed foods
Solution Approach 1:
Instead of using expensive yeast extracts that carry off-flavor characteristics, the invention uses a disposable fungal fermentation broth as the substrate for bacterial fermentation. This approach produces nucleic acids without introducing the characteristic yeast off-flavors, as the fungal broth serves only as a nutrient source and is completely transformed during bacterial fermentation.
Solution Approach 2:
The fungal fermentation broth serves dual purposes: it is both the product of the first fermentation stage and the substrate for the second fermentation stage. The system is self-sufficient, using its own output as input for the next stage, thereby producing nucleic acids without requiring external yeast extracts that would introduce off-flavors.
3Manufacturing precision
If chemical processes are used to prepare flavors, then the flavor intensity is improved, but the product is not recognized as natural under stringent regulations
Solution Approach 1:
The invention employs continuous biological fermentation processes without interruption by chemical synthesis steps. The two-stage fermentation proceeds continuously from fungal to bacterial fermentation, maintaining the natural biological transformation pathway throughout, thereby ensuring the final product qualifies as a natural flavor while achieving precise flavor intensity control through process parameters.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This method produces high concentrations of IMP and glutamic acid, enabling the creation of natural flavors with enhanced umami taste and improved flavor profiles, meeting regulatory standards for natural ingredients and offering improved price competitiveness.
Implementation Method 1
fermenting a vegetable protein source with Aspergillus sp. microorganism to obtain a grain fermented broth
Implementation Method 2
fermenting a part of the grain fermented broth with Corynebacterium sp. or Brevibacterium lactofermentum microorganism to prepare the IMP fermented broth or glutamic acid fermented broth
Data Source
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AI summary
The present invention relates to a method for preparing a natural neutral flavor, and more particularly to a method of preparing a natural neutral flavor using an inosine-5'-monophosphate (IMP) fermented broth or a glutamic acid fermented broth prepared by a two-step fermentation process comprising a first fermentation step for fungal fermentation and a second fermentation step for bacterial fermentation, a natural neutral flavor prepared by the method, and a food composition comprising the natural neutral flavor. The natural neutral flavors prepared according to the method of the invention are prepared using natural raw materials, and thus are harmless and safe for use in the human body, and may be added to food to produce clean and mild tastes, and improve the flavor of the food.