Two-Step Self-Test Circuit for Microcontroller Antenna Detection

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Solution Overview

Problem

Conventional non-contact voltage detectors often fail to detect fault conditions such as weak batteries or broken wiring, leading to potentially unsafe working conditions for electrical workers due to false negative results.

Innovation Solution

A two-step self-test apparatus and method that performs AC signal path testing and antenna continuity verification in independent stages, using a microcontroller unit with multiple ports to operate in AC detection, self-test, and continuity test modes, allowing for periodic integrity checks and enhanced sensitivity and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional non-contact voltage detectors are used without self-test circuitry, then the device structure remains simple, but the reliability of detection is poor due to undetected fault conditions

Engineering Contradiction:
Improvedetection reliabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The self-test circuit performs preliminary testing of the detection circuitry and antenna before actual voltage detection operations. The microcontroller executes test routines that activate test signal sources and verify signal paths, ensuring the device is functioning properly before use, thereby preventing false negative results without requiring continuous complex monitoring during normal operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The detector performs self-diagnosis through integrated self-test circuitry that uses internal test signal sources and measurement paths to automatically verify its own functionality. The microcontroller monitors test results and can indicate fault conditions, allowing the device to self-verify its operational status without external testing equipment.

Inventive Principle:
Principle #25Self-service

2Reliability

If self-test circuitry is added to detect fault conditions, then the reliability improves, but the device complexity increases

Engineering Contradiction:
Improvefault detection capabilityVSAvoidcircuit components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The microcontroller serves multiple functions: it controls the antenna tuning, processes voltage detection signals, executes self-test routines, and manages user interface operations. By consolidating these functions in a single microcontroller unit, the patent reduces overall system complexity despite adding self-test capabilities, as the microcontroller's computational resources are used for multiple purposes rather than requiring separate dedicated circuits for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The self-test signal paths are integrated with the existing detection circuitry rather than being completely separate systems. The test signal source can inject signals through the same antenna and coupling circuits used for normal operation, and the microcontroller uses the same input ports for both detection and testing, merging multiple functions into shared hardware resources.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If continuous monitoring is performed to detect weak batteries and broken wiring, then the safety improves, but the energy consumption increases

Engineering Contradiction:
Improvesafety assuranceVSAvoidbattery consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The self-test circuitry operates periodically rather than continuously. The microcontroller executes self-test routines at scheduled intervals or at specific trigger points during operation, allowing the detection circuitry and antenna to be verified at regular intervals without requiring constant monitoring. This periodic operation significantly reduces energy consumption compared to continuous monitoring while still providing adequate safety assurance through regular fault detection.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures more reliable detection of AC voltage presence and antenna connections, reducing the risk of false negatives and improving user safety by detecting marginal connections effectively.

Implementation Method 1

A non-contact voltage detector uses a antenna and a processor to capacitively couple to the conductor to be tested

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

The processor has a first input port coupled to a first portion of the antenna... in an AC detection mode

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

A second port may be used to transform electrical energy to a test signal level for AC self-test mode operation

Methodology Applied
Scientific EffectSignal transformation:

Implementation Method 4

A third and fourth port, in conjunction with a pair of resistors, may be used to transform electrical energy and generate a test signal

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS10317458B2Two-step self-test circuit for microcontroller unit and antenna
Publication Date: 2019.06.11 SOUTHWIRE CO LLC
  • US10317458B2 patent drawing
  • US10317458B2 patent drawing
  • US10317458B2 patent drawing

AI summary

A system is disclosed. The system includes an antenna and a processor. The processor has at least four ports: a first input port coupled to a first portion of the continuity component; a first output port coupled in series to a first resistor coupled to the first portion of the antenna and to ground via a second resistor; a second output port coupled through a third resistor to the first portion of the antenna; and a second input port coupled to a second portion of the antenna and through a fourth resistor to ground. The processor is operable to activate and deactivate the appropriate ports to put the processor in one of three operating modes: an AC detection mode, an AC self-test mode, and a continuity test mode.