Two-Stroke Engine Air-Guiding Element for Idling Stability

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Solution Overview

Problem

Two-stroke engines face challenges in maintaining stable running behavior at low rotational speeds due to fuel accumulation in the air passage, which affects combustion efficiency and engine performance.

Innovation Solution

The engine design incorporates an air-guiding element that directs combustion air between the throttle valve and passage wall in the idling position towards the mixture passage, preventing fuel accumulation by conveying any fuel back into the mixture passage, and utilizing a separating wall to separate the air and mixture passages, ensuring efficient fuel distribution during low-speed operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the air passage and mixture passage are completely separated and sealed off from each other, then the air passage can be opened independently, but fuel accumulations occur in the air passage affecting stable running at low rotational speeds

Engineering Contradiction:
Improveindependent air passage opening capabilityVSAvoidstable running behavior at low rotational speeds
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The air-guiding element acts as an intermediary component that redirects combustion air from the air passage into the mixture passage. This mediator allows the air passage to remain functionally connected to the mixture passage through the air-guiding element, preventing fuel accumulation while maintaining the capability for independent air passage control when needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a common throttle valve controls both air passage and mixture passage, then the construction is simplified, but precise control of combustion air quantity is difficult

Engineering Contradiction:
Improvethrottle valve configurationVSAvoidprecise combustion air quantity control
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The throttle system is segmented into two independent components: a common throttle valve for overall control and a separate air-guiding element for precise air quantity adjustment. This segmentation allows the common throttle valve to provide coarse control while the air-guiding element fine-tunes the combustion air quantity, achieving both simplified construction and precise control.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the air passage wall is curved and sealed off from the throttle valve to open the air passage, then the air passage can be opened, but fuel accumulations occur affecting combustion efficiency

Engineering Contradiction:
Improveair passage opening capabilityVSAvoidcombustion efficiency
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The air-guiding element serves as an intermediary that redirects combustion air flow from the air passage into the mixture passage. This prevents fuel accumulations in the air passage by ensuring continuous air flow through the air-guiding element, thereby maintaining combustion efficiency while preserving air passage opening capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures stable engine operation at low rotational speeds by preventing fuel accumulation in the air passage, enhancing combustion efficiency and maintaining consistent engine performance.

Implementation Method 1

an air-guiding element is arranged on the passage wall of the air passage, the air-guiding element guiding the combustion air passing between the throttle valve and passage wall in the idling position of the throttle valve in the direction of the mixture passage

Methodology Applied
Scientific EffectFluid flow guidance:

Data Source

PatentUS9353675B2Two-stroke engine
Publication Date: 2016.05.31 ANDREAS STIHL AG & CO KG
  • US9353675B2 patent drawing
  • US9353675B2 patent drawing
  • US9353675B2 patent drawing

AI summary

A two-stroke engine has a cylinder with a combustion chamber which is bounded by a piston which drives a crankshaft which rotates in a crankcase. The crankcase is connected to the combustion chamber via an overflow passage in the lower dead center region of the piston. The two stroke engine has an intake passage. A carburetor forms a section of the intake passage. The intake passage is partially divided into an air passage, which supplies combustion air into an overflow passage, and a mixture passage which opens into the crankcase. A throttle valve mounted pivotably in the carburetor controls the combustion air quantity supplied to the air and mixture passages. An air-guiding element arranged on the passage wall of the air passage guides the combustion air passing between the throttle valve and passage wall in the idling position of the throttle valve in the direction of the mixture passage.