Two-Substance Nozzle for Gas Line Odorization
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Solution Overview
Problem
Existing methods for odorizing natural gas in gas lines face challenges with incomplete evaporation and uncontrolled distribution of odorants, particularly at high gas volume flows, leading to insufficient odorization or accumulation of liquid odorants.
Innovation Solution
A dual-nozzle system is introduced, which includes a two-material nozzle that atomizes the odorant using a gas stream from the gas line, ensuring complete evaporation and reliable odorization across a wide range of gas volume flows by providing a large surface area for evaporation and utilizing the energy from the gas stream.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If a liquid odorant is injected directly into the gas stream through a conventional nozzle, then the odorant is introduced into the gas line, but the odorant is not completely evaporated and accumulates in the gas line, leading to uncontrolled distribution
Solution Approach 1:
An evaporative body is introduced as an intermediary component between the odorant injection point and the gas stream. The liquid odorant is applied to the evaporative body surface, where it evaporates before mixing with the gas stream. This mediator ensures complete evaporation and controlled distribution, preventing liquid odorant accumulation in the gas line.
Solution Approach 2:
The patent replaces direct mechanical injection of liquid odorant into the gas stream with a thermal evaporation process. Instead of forcing liquid odorant directly into the high-velocity gas flow, the system uses heat transfer from the gas stream to the evaporative body, converting liquid odorant to vapor in a controlled manner before mixing.
2Quantity of substance
If the surface area of the evaporative body is increased to improve evaporation, then more odorant can evaporate, but the device complexity and space requirements increase
Solution Approach 1:
The evaporative body is designed with a porous structure that provides a large internal surface area for odorant evaporation within a compact volume. The porous material allows liquid odorant to be distributed throughout its structure, creating numerous evaporation sites without requiring a large external dimension, thus maintaining low device complexity while achieving high evaporation rates.
Solution Approach 2:
The evaporative body utilizes three-dimensional porous structure to maximize surface area within a small footprint. By transitioning from a two-dimensional surface to a three-dimensional volumetric structure with internal porosity, the system achieves large evaporation surface area without increasing external dimensions or device complexity.
3Quantity of substance
If a medium pressure nozzle is used to atomize the odorant, then evaporation is improved, but at high gas volume flows the odoration becomes insufficient
Solution Approach 1:
The evaporative body is designed to be self-regulating, automatically adapting to different gas volume flows without external control. The gas stream itself provides the heat for evaporation and the flow dynamics automatically adjust the evaporation rate to match the gas flow, eliminating the need for pressure-regulated nozzles and enabling operation across a wide range of gas volume flows.
Solution Approach 2:
The system allows the evaporation parameters to change dynamically with gas volume flow. As gas flow increases, the heat transfer and mass transfer rates automatically increase, adjusting the evaporation rate to match the higher gas volume. This parametric adaptation enables consistent odorant concentration across varying operating conditions without requiring active control or pressure regulation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The dual-nozzle system ensures reliable and consistent odorization of natural gas across varying gas volume flows, preventing odorant accumulation and ensuring compliance with regulatory odorant concentration limits.
Implementation Method 1
the odorant is not atomized during the injection into the immersion tube and the odorant is fed discontinuously or intermittently in weight force direction to the immersion tube, is not excluded that the supplied odorant is not completely at or in the Dive tube evaporates
Implementation Method 2
utilizing the energy from the gas stream
Implementation Method 3
A dual-nozzle system is introduced, which includes a two-material nozzle that atomizes the odorant using a gas stream from the gas line, ensuring complete evaporation and reliable odorization across a wide range of gas volume flows by providing a large surface area for evaporation
Data Source
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AI summary
The invention relates to a device (20, 50) for odorizing a gas stream (21) in a gas line (22), comprising means for supplying (24) a liquid odorizing agent (82, 102) and an injecting device (30) for injecting the liquid odorizing agent (82, 102) into the gas stream (21) flowing through the gas line (22), characterized in that the injecting device (30) has a two-substance nozzle (36, 80, 100). The invention also relates to a method for odorizing a gas stream (21) in a gas line (22) in which a liquid odorizing agent (82, 102) is injected by means of a two-substance nozzle (36, 80, 100) into the gas stream (21) flowing through the gas line (22). Furthermore, the invention relates to the use of a two-substance nozzle (36, 80, 100) for odorizing a gas stream (21) in a gas line (22).