Two-Substance Nozzle for Gas Line Odorization

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Solution Overview

Problem

Existing methods for odorizing natural gas in gas lines face challenges with incomplete evaporation and uncontrolled distribution of odorants, particularly at high gas volume flows, leading to insufficient odorization or accumulation of liquid odorants.

Innovation Solution

A dual-nozzle system is introduced, which includes a two-material nozzle that atomizes the odorant using a gas stream from the gas line, ensuring complete evaporation and reliable odorization across a wide range of gas volume flows by providing a large surface area for evaporation and utilizing the energy from the gas stream.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a liquid odorant is injected directly into the gas stream through a conventional nozzle, then the odorant is introduced into the gas line, but the odorant is not completely evaporated and accumulates in the gas line, leading to uncontrolled distribution

Engineering Contradiction:
Improveodorant evaporation completenessVSAvoidodorant distribution control
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

An evaporative body is introduced as an intermediary component between the odorant injection point and the gas stream. The liquid odorant is applied to the evaporative body surface, where it evaporates before mixing with the gas stream. This mediator ensures complete evaporation and controlled distribution, preventing liquid odorant accumulation in the gas line.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct mechanical injection of liquid odorant into the gas stream with a thermal evaporation process. Instead of forcing liquid odorant directly into the high-velocity gas flow, the system uses heat transfer from the gas stream to the evaporative body, converting liquid odorant to vapor in a controlled manner before mixing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If the surface area of the evaporative body is increased to improve evaporation, then more odorant can evaporate, but the device complexity and space requirements increase

Engineering Contradiction:
Improveodorant evaporation rateVSAvoidevaporative body structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The evaporative body is designed with a porous structure that provides a large internal surface area for odorant evaporation within a compact volume. The porous material allows liquid odorant to be distributed throughout its structure, creating numerous evaporation sites without requiring a large external dimension, thus maintaining low device complexity while achieving high evaporation rates.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The evaporative body utilizes three-dimensional porous structure to maximize surface area within a small footprint. By transitioning from a two-dimensional surface to a three-dimensional volumetric structure with internal porosity, the system achieves large evaporation surface area without increasing external dimensions or device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If a medium pressure nozzle is used to atomize the odorant, then evaporation is improved, but at high gas volume flows the odoration becomes insufficient

Engineering Contradiction:
Improveodorant atomizationVSAvoidgas volume flow range
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The evaporative body is designed to be self-regulating, automatically adapting to different gas volume flows without external control. The gas stream itself provides the heat for evaporation and the flow dynamics automatically adjust the evaporation rate to match the gas flow, eliminating the need for pressure-regulated nozzles and enabling operation across a wide range of gas volume flows.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system allows the evaporation parameters to change dynamically with gas volume flow. As gas flow increases, the heat transfer and mass transfer rates automatically increase, adjusting the evaporation rate to match the higher gas volume. This parametric adaptation enables consistent odorant concentration across varying operating conditions without requiring active control or pressure regulation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual-nozzle system ensures reliable and consistent odorization of natural gas across varying gas volume flows, preventing odorant accumulation and ensuring compliance with regulatory odorant concentration limits.

Implementation Method 1

the odorant is not atomized during the injection into the immersion tube and the odorant is fed discontinuously or intermittently in weight force direction to the immersion tube, is not excluded that the supplied odorant is not completely at or in the Dive tube evaporates

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

utilizing the energy from the gas stream

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

A dual-nozzle system is introduced, which includes a two-material nozzle that atomizes the odorant using a gas stream from the gas line, ensuring complete evaporation and reliable odorization across a wide range of gas volume flows by providing a large surface area for evaporation

Methodology Applied
Scientific EffectAtomization: Fluid Spray

Data Source

PatentEP3717139B1Device and method for odorizing a gas stream in a gas line
Publication Date: 2021.07.28 WESTNETZ GMBH
  • EP3717139B1 patent drawingFigure 1
  • EP3717139B1 patent drawingFigure 2
  • EP3717139B1 patent drawingFigure 3

AI summary

The invention relates to a device (20, 50) for odorizing a gas stream (21) in a gas line (22), comprising means for supplying (24) a liquid odorizing agent (82, 102) and an injecting device (30) for injecting the liquid odorizing agent (82, 102) into the gas stream (21) flowing through the gas line (22), characterized in that the injecting device (30) has a two-substance nozzle (36, 80, 100). The invention also relates to a method for odorizing a gas stream (21) in a gas line (22) in which a liquid odorizing agent (82, 102) is injected by means of a two-substance nozzle (36, 80, 100) into the gas stream (21) flowing through the gas line (22). Furthermore, the invention relates to the use of a two-substance nozzle (36, 80, 100) for odorizing a gas stream (21) in a gas line (22).