Two-Terminal Current Controller for LED Lighting

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Solution Overview

Problem

Existing LED lighting devices face challenges in achieving high power factor, noise resistance, and short turn-on time due to the need for compromise between effective operational voltage range and reliability, often resulting in inefficient energy utilization and power consumption.

Innovation Solution

A two-terminal current controller that operates in multiple modes based on voltage thresholds, using a current-limiting unit, switch, and hysteresis comparators to regulate current and manage voltage fluctuations, thereby optimizing current flow and reducing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the number of light-emitting diodes in series is increased to provide sufficient brightness, then the forward-bias voltage requirement increases, but the effective operational voltage range decreases

Engineering Contradiction:
ImprovebrightnessVSAvoideffective operational voltage range
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic switching between series and parallel LED configurations based on the instantaneous AC voltage level. During high voltage periods, LEDs are connected in series to maximize brightness; during low voltage periods, they are reconfigured in parallel to maintain operation. This dynamic reconfiguration resolves the contradiction by allowing the system to adapt its electrical characteristics to match available voltage, thereby maintaining both high brightness capability and broad operational voltage range.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a current-limiting resistor is used to regulate LED current, then the circuit is simple, but extra power is consumed and system efficiency decreases

Engineering Contradiction:
Improvecircuit simplicityVSAvoidpower consumption
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent replaces the passive resistive current limiting mechanism with an active electronic switching system using transistors and control circuits. Instead of using a resistor to drop excess voltage (which dissipates power as heat), the system uses solid-state switching elements to actively regulate current flow through the LEDs. This substitution eliminates the continuous power loss associated with resistive loading while maintaining current regulation functionality, thereby resolving the contradiction between circuit simplicity and energy efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If an inductor and capacitor are used for current regulation and voltage stabilization, then current control is improved, but the power factor and energy utilization ratio are reduced

Engineering Contradiction:
Improvecurrent control stabilityVSAvoidpower factor
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent extracts and removes the large inductor and capacitor components from the circuit topology. Instead of using these bulky passive components for current regulation and voltage stabilization, the invention employs a fully solid-state switching architecture with small auxiliary capacitors and inductors. The current control function is achieved through PWM-based electronic switching and control logic rather than through large energy storage elements. This extraction of bulky components eliminates the power factor penalty associated with traditional AC-DC converter topologies while maintaining reliable current control.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If the turn-on voltage threshold is set high to ensure reliability, then the LEDs are protected from overcurrent, but the effective operational voltage range is reduced

Engineering Contradiction:
ImproveLED protectionVSAvoideffective operational voltage range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic current regulation that adapts to the instantaneous voltage level rather than using a fixed turn-on threshold. The control circuit continuously monitors the AC voltage and adjusts the switching duty cycle to maintain appropriate current levels through the LEDs regardless of voltage variations. During high voltage periods, the system can operate at higher current levels; during low voltage periods, it automatically reduces current proportionally. This dynamic approach protects LEDs from overcurrent stress while utilizing the full available voltage range, resolving the contradiction between reliability and adaptability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the effective operational voltage range, increases the power factor, and improves noise resistance while maintaining high brightness and short turn-on time, leading to more efficient energy utilization and reliable LED lighting performance.

Implementation Method 1

During the rising period when the voltage established across the load exceeds the second voltage, the two-terminal current controller operates in a third mode. During the rising period when the voltage established across the load drops to a third voltage smaller than the second voltage after exceeding the second voltage, the two-terminal current controller is configured to operate in the second mode when a difference between the second and third voltages exceeds a first hysteresis band

Methodology Applied
Scientific EffectHysteresis: Hysteresis

Data Source

PatentUS8890433B2Two-terminal current controller and related LED lighting device
Publication Date: 2014.11.18 IML HONG KONG LTD
  • US8890433B2 patent drawing
  • US8890433B2 patent drawing
  • US8890433B2 patent drawing

AI summary

A two-terminal current controller controls a first current flowing through a parallel-coupled load. During a rising period of a rectified AC voltage, when a load voltage does not exceed a first voltage, the two-terminal current controller operates in a first mode. When the load voltage exceeds the first voltage but does not exceed a second voltage, the two-terminal current controller operates in a second mode. When the load voltage exceeds the second voltage, the two-terminal current controller operates in a third mode. When the load voltage drops to a third voltage smaller than the second voltage after exceeding the second voltage, the two-terminal current controller operates in the second mode when a difference between the second and third voltages exceeds a hysteresis band and operates in the third mode when a difference between the second and third voltages does not exceed the hysteresis band.