Two-Transistor Overcurrent Protection Circuit

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Solution Overview

Problem

Conventional circuit protection devices, such as fuses and lambda diodes, face limitations including manual replacement requirements, high impedance issues, energy wastage, and vulnerability to power supply failures, especially in high-power and low-power circuits, and fail to adapt to transistor performance variability.

Innovation Solution

The use of two transistors configured in series, operating in enhancement mode during normal current conditions and switching to blocking depletion mode during sustained overcurrent conditions to effectively block harmful currents while minimizing impedance and energy loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional lambda diodes are used for circuit protection, then overcurrent protection is provided, but high impedance is introduced in series with the load and auxiliary power supply is required

Engineering Contradiction:
Improveovercurrent protectionVSAvoidauxiliary power supply requirement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection device uses the circuit's own power to operate the transistors, eliminating the need for an auxiliary power supply. The transistors are controlled by voltages derived from the circuit being protected, making the device self-sufficient and simpler to implement.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention removes the auxiliary power supply component from the protection device, extracting only the essential protection function. This simplifies the overall system by eliminating the additional power source requirement while maintaining overcurrent protection capability.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If conventional lambda diodes are used for circuit protection, then overcurrent protection is provided, but energy waste and thermal effects occur in high-power circuits

Engineering Contradiction:
Improveovercurrent protectionVSAvoidenergy waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The invention changes the operating parameters of the protection device by using transistors that can operate in both enhancement and depletion modes. This allows the device to have low impedance during normal operation (minimizing energy loss) and high impedance during overcurrent conditions (blocking harmful currents), thereby reducing energy waste in high-power circuits.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional solid-state fuses are used for circuit protection, then overcurrent protection is provided, but grounding is required and placement is restricted

Engineering Contradiction:
Improveovercurrent protectionVSAvoidplacement flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The protection device is designed to be universally applicable in both high-side and low-side configurations without requiring grounding. The transistor-based design allows the device to function independently of ground references, providing placement flexibility and adaptability to various circuit topologies.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If conventional solid-state fuses are used for circuit protection, then overcurrent protection is provided, but dedicated external power supply is required

Engineering Contradiction:
Improveovercurrent protectionVSAvoidexternal power supply requirement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection device uses the circuit's own power to operate the transistors, eliminating the need for a dedicated external power supply. The transistors are controlled by voltages derived from the circuit being protected, making the device self-sufficient and reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides efficient protection against sustained overcurrents with low conduction losses during normal conditions and high impedance during overcurrents, ensuring reliable circuit protection without the need for auxiliary power sources.

Implementation Method 1

two transistors configured in series, operating in enhancement mode during normal current conditions and switching to blocking depletion mode during sustained overcurrent conditions

Methodology Applied
Scientific EffectTransistor mode switching (enhancement mode to blocking depletion mode):

Data Source

PatentUS10205313B2Two-transistor devices for protecting circuits from sustained overcurrent
Publication Date: 2019.02.12 SYMPTOTE TECH LLC
  • US10205313B2 patent drawing
  • US10205313B2 patent drawing
  • US10205313B2 patent drawing

AI summary

Two-transistor devices protect electrical circuits from sustained overcurrent conditions. Some cases provide normally-on depletion mode transistors biased into enhancement mode for lower impedance during normal current conditions, and then the transistors are biased into blocking depletion mode during sustained overcurrent conditions to block the current to the circuit. Optionally, the devices have only two terminals and require no auxiliary power to operate. Other cases provide protective circuitry for the transistors' gates, timing circuitry designed to ignore brief nuisance spikes, and/or timing circuitry to delay resetting the device until the current has returned to an acceptable level.