Two-Wire Power and Communication for Air Conditioner Indoor Units

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional air conditioners with wired controllers require a large number of lines for installation, leading to increased costs and the likelihood of incorrect line connections, which can cause communication malfunctions, especially in multi-type systems where crosstalk and installation difficulties are significant.

Innovation Solution

The air conditioner employs a communication method where high-frequency signals, modulated into sinusoidal, sawtooth, or triangular waveforms, are transmitted through two lines, allowing for power supply and communication between indoor units and a wired controller, with components like capacitors and inductors separating power and communication signals, and power detectors ensuring correct power distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If four lines (two power lines and two communication lines) are used to connect indoor unit and outdoor unit, then power supply and communication can be performed, but the number of lines increases leading to increased installation costs and likelihood of incorrect connections

Engineering Contradiction:
Improvecommunication stabilityVSAvoidnumber of lines
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines power transmission and communication functions into a single two-wire system. The same two lines that carry power between the indoor and outdoor units also carry communication signals, eliminating the need for separate communication lines. This merging reduces the total number of lines from four to two while maintaining both power supply and communication capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The two lines connecting the indoor and outdoor units serve multiple functions simultaneously: they provide power transmission, power detection, and bidirectional communication. This multi-functionality allows the system to perform several operations through a single connection interface, reducing installation complexity and the number of components required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a large number of lines are used in multi-type air conditioners, then power and communication can be extended to multiple units, but crosstalk between lines increases making communication unstable

Engineering Contradiction:
Improvemulti-unit supportVSAvoidcrosstalk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

By merging power and communication into the same two-wire system, the patent eliminates separate communication lines that would be susceptible to crosstalk. The communication signals are superimposed on the power lines, and the differential signaling method used is inherently resistant to electromagnetic interference and crosstalk from other lines in the system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses differential signaling as an intermediary method to transmit communication signals through the power lines. This differential mode transmission acts as a mediator that converts single-ended signals into balanced differential signals, which are naturally immune to common-mode noise and crosstalk, thereby enabling stable communication even in multi-unit configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If service technician individually connects four lines between indoor unit and outdoor unit, then complete connections can be established, but installation time and likelihood of incorrect connections increase

Engineering Contradiction:
Improveconnection accuracyVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent merges the connection requirements from four separate lines to just two lines. Service technicians only need to connect two wires between the indoor and outdoor units, reducing the number of connection points from four to two. This simplification directly reduces installation time and minimizes the opportunities for incorrect connections while maintaining full functionality.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the number of lines needed, minimizes electromagnetic interference, and ensures stable communication and power supply even with incorrect line polarities, simplifying installation and reducing repair costs by separating power and communication signals effectively.

Implementation Method 1

a communication signal is transmitted after being modulated into a high-frequency communication signal when communication is performed between one or a plurality of indoor units and a wired controller

Methodology Applied
Scientific EffectSignal modulation: Phase Modulation

Implementation Method 2

separate a received signal into a high-frequency communication signal and a power signal, and pass only the separated high-frequency communication signal

Methodology Applied
Scientific EffectFrequency separation: Filter (electronic)

Implementation Method 3

a power transmitter to output power to the two lines to supply the power to the wired controller

Methodology Applied
Scientific EffectElectrical power transmission: Conduction (electrical)

Data Source

PatentEP2416080B1Power device and safety control method thereof
Publication Date: 2018.01.03 SAMSUNG ELECTRONICS CO LTD
  • EP2416080B1 patent drawingFigure 1A~1B
  • EP2416080B1 patent drawingFigure 2
  • EP2416080B1 patent drawingFigure 3(a)~3(d)

AI summary

An air conditioner includes at least one indoor unit and a wired controller connected to the indoor unit through two lines to receive power from the indoor unit and to perform data communication with the indoor unit. Each of the indoor unit and the wired controller includes a communication unit that modulates a low-frequency communication signal into a high-frequency communication signal and transmits the high-frequency signal and demodulates a received high-frequency signal into a low-frequency signal. When a plurality of indoor units and a wired controller perform communication, a communication signal is transmitted after being modulated into a high-frequency signal and linking the high-frequency signal with DC power. This reduces the inductance of an inductor required to separate the linked high-frequency signal into DC power and a communication signal and the capacitance of a capacitor required to link the signal with DC power, reducing PCB size and inductor and capacitor costs.