Pneumatic Tyre Tread Corner Rigidity and Wear
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Solution Overview
Problem
Pneumatic vehicle tires with acute-angled corner areas have lower transverse and circumferential rigidity, leading to uneven wear and increased susceptibility to deformation under load, as previous designs inadequately compensated for these rigidity issues.
Innovation Solution
The design features a projection with a radial plane of symmetry bisecting the angle between the circumferential groove and opening grooves, a continuously curved surface, and a triangular corner chamfer extending at a constant angle of 20° to 45°, optimizing the rigidity and wear uniformity of acute-angled corner areas.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If protrusions are formed at acute-angled corner regions to compensate for lower stiffness, then rigidity is improved, but wear uniformity deteriorates due to inadequate compensation
Solution Approach 1:
The patent applies local quality by forming protrusions specifically at the acute-angled corner regions where stiffness is reduced, while leaving other areas of the tread block unchanged. This localized reinforcement targets the specific problem area without affecting the overall tread block design, allowing differential stiffness compensation where needed most.
Solution Approach 2:
The patent changes the geometric parameters of the protrusions (height, width, position) to optimize both rigidity compensation and wear characteristics. By adjusting these parameters, the design achieves a balance where the protrusions provide sufficient structural support while maintaining acceptable wear uniformity across the tread block.
2Productivity
If acute-angled corner regions are designed for water drainage, then drainage performance is improved, but transverse and circumferential stiffness deteriorate
Solution Approach 1:
The patent segments the tread block by introducing grooves that divide the continuous rubber structure into separate regions. This segmentation creates acute-angled corner regions optimized for water drainage while the protrusions provide localized structural reinforcement to maintain stiffness in these segmented areas.
Solution Approach 2:
The patent employs asymmetric design in the groove configurations, creating acute-angled corners with specific geometric characteristics that favor water evacuation. The asymmetric groove angles and positions are optimized to channel water away from the contact patch while the protrusions compensate for the stiffness reduction in these asymmetric regions.
3Productivity
If groove angles are optimized for water flow, then drainage efficiency is improved, but turbulence increases at groove intersections
Solution Approach 1:
The patent applies curvature by rounding the corners and transitions in the groove design, particularly at the acute-angled corner regions. This curved geometry replaces sharp angles with smooth transitions, reducing flow separation and turbulence while maintaining the groove's water-channelling capability. The protrusions with rounded surfaces further minimize turbulence by providing smooth flow paths.
Solution Approach 2:
The patent converts the potentially harmful effect of sharp groove intersections (which create turbulence) into a beneficial feature by using the acute-angled corners to define precise water flow paths. The protrusions at these corners, while creating geometric complexity, actually streamline the flow by providing defined edges that guide water smoothly through the groove system, transforming what would be turbulent intersections into controlled flow channels.
Data Source
Figure 1~2
Figure 3~6
AI summary
Vehicle pneumatic tire with a tread (1) which has profile positives (6, 7, 8) formed by at least one circumferential groove (2) and grooves (3) merging into it, each having a groove base (2a, 3a) and groove flanks (2b, 3b), which are provided with acute-angled corner regions (9) at which the circumferential groove (2) and the merging grooves (3) enclose an angle (a) of 20° to 45° and which are each surrounded by a projection (11) arranged on the groove bases (2a, 3a), the maximum height (hmax) of which determined in the radial direction is 30% to 100% of the tread depth (T1);The projection (11) has a radially extending plane of symmetry (E1) which bisects the angle (a) between the circumferential groove (2) and the incoming groove (3), wherein the projection (11) has its greatest height (hmax) at the line of intersection (l) of the plane of symmetry (E1) with the acute-angled corner region (9) and is bounded by a single, rounded surface (11a) which slopes down from the point of greatest height (hmax) towards the groove bases (2a, 3a).