Tyre with a tread comprising reinforcing elements

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Solution Overview

Problem

Current tire designs face a compromise between rolling resistance and dynamic response to steering, with existing materials not adequately enhancing drift thrust performance without increasing rolling resistance or noise.

Innovation Solution

A tire design featuring a tread with circumferential reinforcing elements made from a specific rubber composition, comprising a copolymer of ethylene and 1,3-diene, a reinforcing filler, and a crosslinking system, which provides a dynamic shear modulus at least twice that of the rest of the tread, optimizing axial width and distribution for improved stiffness and reduced rolling resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a low hysteretic material is used to stiffen the tread, then rolling resistance is improved, but drift thrust response to steering input deteriorates

Engineering Contradiction:
Improverolling resistanceVSAvoiddrift thrust response
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent applies local quality by differentiating the stiffness of different regions within the tread. The circumferential reinforcing elements are positioned specifically at the axial ends of the tread blocks, creating localized stiff zones that enhance steering response without requiring the entire tread to be stiff, thus maintaining low rolling resistance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining a low hysteretic tread compound with circumferential reinforcing elements made of different material compositions. The reinforcing elements have higher stiffness and lower hysteresis than the main tread material, creating a composite structure that optimizes both rolling resistance and steering response characteristics.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If the stiffness of the tread is increased to improve drift thrust response, then steering input response is improved, but rolling resistance increases

Engineering Contradiction:
Improvedrift thrust responseVSAvoidrolling resistance
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent avoids uniformly increasing tread stiffness by instead placing stiffening elements only at specific locations (axial ends of tread blocks). This localized approach provides the necessary steering response while keeping the majority of the tread material soft and low-hysteretic, thereby maintaining low rolling resistance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the tread structure by dividing it into tread blocks with circumferential reinforcing elements at their axial ends. This segmentation allows different parts of the tread to have different stiffness characteristics, with the reinforced zones providing steering response and the unreinforced zones providing low rolling resistance.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If circumferential reinforcing elements are added to the tread, then dynamic response to steering is improved, but device complexity increases

Engineering Contradiction:
Improvedynamic responseVSAvoidtread structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the circumferential reinforcement into discrete elements positioned at the axial ends of individual tread blocks. This segmented approach provides the necessary dynamic response while avoiding the complexity of a continuous circumferential reinforcement structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses partial action by providing reinforcement only at the axial ends of tread blocks rather than throughout the entire tread. This partial reinforcement is sufficient to improve dynamic steering response without the complexity and material cost of full circumferential reinforcement.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances dynamic response to steering while maintaining or improving rolling resistance, offering better performance in both rigidity and hysteresis, thus addressing the limitations of prior art tire materials.

Implementation Method 1

a copolymer of ethylene and 1,3-diene, the ethylene units in the copolymer representing more than 50% by mole of the monomer units of the copolymer

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The invention aims to provide a better dynamic response in drift thrust on steering input without penalizing the rolling resistance of the tire

Methodology Applied
Scientific EffectHysteresis: Hysteresis

Implementation Method 3

a crosslinking system

Methodology Applied
Scientific EffectCrosslinking: Chemical Bonding

Implementation Method 4

a reinforcing filler

Methodology Applied
Scientific EffectParticle reinforcement: Solid Solution Strengthening

Data Source

PatentEP4076983B1Tyre with a tread comprising reinforcing elements
Publication Date: 2024.02.07 MICHELIN & CO (CIE GEN DES ESTAB MICHELIN)
  • EP4076983B1 patent drawingFigure 1~2(I)
  • EP4076983B1 patent drawingFigure 3~4(I)
  • EP4076983B1 patent drawingFigure 5~6(I)

AI summary

The invention relates to a tyre, the tread of which comprises at least one tread pattern block comprising at least one circumferential reinforcing element consisting of a composition having a dynamic shear modulus G* at least two times greater than the dynamic shear modulus G* of the composition of the remainder of the blocks of the tread. The composition of said at least one circumferential reinforcing element is based on at least: more than 50 phr of a copolymer of ethylene and a 1,3-diene, the ethylene units in the copolymer representing more than 50 mol% of the monomer units of the copolymer, a reinforcing filler, and a crosslinking system; and has a degree of dilution of less than or equal to 25%.