Pneumatic Tyre Tread Segmentation for Rolling Resistance and Handling

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Solution Overview

Problem

Existing pneumatic vehicle tires face a conflict between reducing rolling resistance and maintaining good handling properties, particularly high skew stiffness, which is not adequately addressed by current designs.

Innovation Solution

The shoulder sections are made of a rubber mixture with rebound elasticity at least equal to that of the central section, and a stiffer dynamic modulus of elasticity, with extensions from the central section allowing for a balanced design that reduces rolling resistance while enhancing handling properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the shoulder sections are made of a rubber mixture with lower dynamic modulus of elasticity than the central section, then rolling resistance is reduced, but handling properties and skew stiffness deteriorate

Engineering Contradiction:
Improverolling resistanceVSAvoidhandling properties
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The tread is divided into central section and shoulder sections with different rubber mixture properties. The central section uses a stiffer rubber mixture for handling, while shoulder sections use a softer rubber mixture for reduced rolling resistance, allowing each zone to optimize its function independently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the tread are assigned different rubber mixture compositions with specific dynamic modulus of elasticity values. The central section has higher E' for stiffness, while shoulder sections have lower E' for flexibility, creating local optimization of mechanical properties throughout the tread structure

Inventive Principle:
Principle #3Local quality

2Ease of operation

If the central section is made stiffer to improve handling properties, then skew stiffness increases, but rolling resistance increases

Engineering Contradiction:
Improvehandling propertiesVSAvoidrolling resistance
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The tread is divided into central section and shoulder sections with different rubber mixture properties. The central section uses a stiffer rubber mixture for handling, while shoulder sections use a softer rubber mixture for reduced rolling resistance, allowing each zone to optimize its function independently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the tread are assigned different rubber mixture compositions with specific dynamic modulus of elasticity values. The central section has higher E' for stiffness, while shoulder sections have lower E' for flexibility, creating local optimization of mechanical properties throughout the tread structure

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves a special deformation behavior during rolling, particularly improving handling properties and maintaining low rolling resistance, effectively solving the conflict between these objectives.

Implementation Method 1

the shoulder sections consist of a rubber mixture whose rebound elasticity (at 70 °C, according to DIN 53512) at least corresponds to the rebound elasticity of the rubber mixture in the central section

Methodology Applied
Scientific EffectRebound elasticity: Elastic Recovery

Implementation Method 2

a stiffer dynamic modulus of elasticity

Methodology Applied
Scientific EffectDynamic modulus of elasticity: Elasticity

Data Source

PatentEP2981422B1Pneumatic vehicle tyre
Publication Date: 2019.10.30 CONTINENTAL REIFEN DEUTSCHLAND GMBH
  • EP2981422B1 patent drawingFigure 1~2

AI summary

The invention relates to a pneumatic vehicle tyre for passenger cars, vans or the like, having a radial carcase (3), a multi-ply belt (2) and a profiled tread (1) that, as viewed in the axial direction, has a central portion (10) and two shoulder portions (11). The shoulder portions (11) consist of a rubber mixture that has a lower dynamic modulus of elasticity E' (at 55°C and 8% elongation according to DIN 53513) than the central portion (10). The central portion (10) has extensions (12) at the base thereof, running laterally substantially parallel to the tread substructure and radially inside and across the width of the shoulder portions (11).