Tyre Wear Limits for Regenerative Braking Control

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Solution Overview

Problem

Existing vehicle control systems prioritize energy efficiency and safety without considering tyre wear, leading to increased tyre wear, reduced friction, and particulate emissions, which outweigh the benefits of regenerative braking.

Innovation Solution

A computer system determines a tyre wear limit and associated costs to balance tyre wear with operational considerations by setting limits for control parameters such as axial torque and longitudinal slip, ensuring vehicle performance optimization without compromising tyre performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If regenerative braking is prioritised to increase energy efficiency, then energy efficiency is improved, but tyre wear increases leading to reduced friction and increased particulate emissions

Engineering Contradiction:
Improveenergy efficiencyVSAvoidparticulate emissions
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The system dynamically adjusts the axial torque parameter applied to the wheels based on real-time tyre wear monitoring. When tyre wear approaches the predetermined limit, the control system modifies the torque parameter to reduce further wear, thereby balancing energy efficiency with emission reduction. This involves changing operational parameters (torque levels) to prevent excessive tyre degradation that would increase particulate emissions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system implements a feedback mechanism where tyre wear is continuously monitored and measured. The measured wear data is fed back to the motion management control system, which then adjusts regenerative braking intensity and axial torque applications accordingly. This closed-loop feedback ensures that energy efficiency goals are pursued while staying within tyre wear limits that would otherwise lead to excessive particulate emissions.

Inventive Principle:
Principle #23Feedback

2Use of energy by moving object

If regenerative braking is prioritised to increase energy efficiency, then energy efficiency is improved, but tyre wear increases leading to reduction of friction

Engineering Contradiction:
Improveenergy efficiencyVSAvoidfriction
Core Design Contradiction:
Use of energy by moving objectVSStrength

Solution Approach 1:

The system dynamically adjusts the axial torque parameter applied to the wheels based on real-time tyre wear monitoring. When tyre wear approaches the predetermined limit, the control system modifies the torque parameter to reduce further wear, thereby balancing energy efficiency with friction maintenance. This involves changing operational parameters (torque levels) to prevent excessive tyre degradation that would reduce friction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system implements a feedback mechanism where tyre wear is continuously monitored and measured. The measured wear data is fed back to the motion management control system, which then adjusts regenerative braking intensity and axial torque applications accordingly. This closed-loop feedback ensures that energy efficiency goals are pursued while maintaining adequate tyre friction by preventing excessive wear.

Inventive Principle:
Principle #23Feedback

3Productivity

If vehicle performance is optimised without tyre wear constraints, then operational efficiency is improved, but tyre wear exceeds acceptable limits

Engineering Contradiction:
Improveoperational efficiencyVSAvoidtyre service life
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The system establishes predetermined tyre wear limits before excessive wear occurs. These limits are set based on tyre characteristics, vehicle operating conditions, and manufacturer recommendations. By proactively defining these limits in advance, the system can prevent tyre degradation before it compromises service life, while still allowing maximum operational efficiency within safe boundaries.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts control parameters such as axial torque and regenerative braking intensity based on real-time tyre wear status. When wear approaches the predetermined limit, the system modifies these parameters to reduce stress on the tyres, thereby extending service life while maintaining acceptable operational efficiency. This involves adaptive parameter changes rather than fixed operational modes.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4613510A1Tyre wear management for a vehicle
Publication Date: 2025.09.10 VOLVO TRUCK CORP
  • EP4613510A1 patent drawingFigure 1
  • EP4613510A1 patent drawingFigure 2~3
  • EP4613510A1 patent drawingFigure 4~5

AI summary

A computer system for determining a limit for a control parameter for a vehicle the computer system comprising processing circuitry configured to: acquire a tyre wear limit for one or more wheels of the vehicle; acquire a first cost evolution associated with a control parameter for the vehicle; and determine a limit for the control parameter based on the first cost evolution and the tyre wear limit; wherein control of the vehicle according to the limit for the control parameter does not exceed a cost associated with the tyre wear limit.