U-Bolt Support Surface for Even Strain and Orthogonal Fixing
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Solution Overview
Problem
U-bolts face challenges in evenly fixing fastening objects due to uneven strain distribution between their shaft parts, leading to potential horizontal displacement and increased complexity in inspection and repair, especially when used in infrastructure applications.
Innovation Solution
A U-bolt design with a pair of shaft parts and a bridge part, along with a support surface that utilizes a level gauge or gyro sensors to ensure proper alignment and equal strain distribution during installation, allowing for stable and orthogonal fixation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If one shaft part is tightened first with a torque wrench and then the other shaft part is tightened, then the fastening process can be completed, but the strain distribution between the two shaft parts becomes uneven leading to horizontal displacement
Solution Approach 1:
The patent introduces a preliminary action by providing a guide groove on the support surface before the actual fastening operation. This guide groove pre-establishes the correct positioning and alignment for the shaft parts, ensuring that when tightening is performed, the strain distribution remains uniform. The guide groove acts as a preparatory feature that prevents horizontal displacement and ensures equal strain distribution between shaft parts A and B during the fastening process.
2Reliability
If the U-bolt structure is made complicated to suppress horizontal displacement, then the fixing stability improves, but the inspection and repair time increases
Solution Approach 1:
The patent applies segmentation by dividing the U-bolt structure into distinct functional components: the body part with the support surface containing the guide groove, and the shaft parts. This segmentation allows the guide groove to be integrated into the support surface as a separate functional element rather than requiring complex modifications to the entire U-bolt structure. The guide groove segment specifically addresses horizontal displacement prevention while maintaining the overall simplicity of the U-bolt design, thus enabling easy inspection and repair.
3Strength
If the U-bolt is fixed perpendicularly to the fastened object, then the fastening force is maximized, but it is difficult to evenly fix the U-bolt on the left and right shaft parts
Solution Approach 1:
The patent introduces the guide groove as an intermediary element between the support surface and the shaft parts. This guide groove mediates the interaction by providing a physical guide that ensures the shaft parts are positioned correctly and evenly during the fastening operation. The intermediary guide groove translates the requirement for perpendicular fixation into an easily operable positioning feature, allowing workers to achieve even fixing on both left and right shaft parts without requiring complex alignment procedures.
Data Source
AI summary
A U-bolt (10) according to the present disclosure is a U-bolt (10) fastened to a fastened object (2) which includes a body part (11) which includes a pair of shaft parts (111) aligned in a first direction and extending in a second direction orthogonal to the first direction, and a bridge part (112) that connects one ends of each of the pair of shaft parts (111); and a pair of screw parts (12) provided at the other ends of each of the pair of shaft parts (111), in which a part of a surface of the body part (11) constitutes a support surface (11B) that supports a supported object.


