U-Shaped Spacer Airgap Isolation in Stacked Nanosheet FETs

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Solution Overview

Problem

As nanosheet technology scales down, the challenge of isolating upper stack nanosheet transistors from lower stack nanosheet transistors becomes increasingly important due to interference between closely spaced devices.

Innovation Solution

A microelectronic structure with a stack nanosheet transistor comprising a lower nanosheet transistor and an upper nanosheet transistor, featuring an airgap between the upper and lower source/drain regions, with a U-shaped layer and additional liner layers strategically positioned to enhance isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If nanosheet technology is scaled down to reduce device size, then device density and integration are improved, but interference between upper and lower stack transistors increases

Engineering Contradiction:
Improvedevice sizeVSAvoidinterference between stacks
Core Design Contradiction:
Area of moving objectVSObject-affected harmful factors

Solution Approach 1:

An airgap is introduced as an intermediary space between the upper and lower source/drain regions. This airgap acts as a mediator that physically separates the two stacks, preventing direct electrical and electrical-field interference while allowing the devices to remain in close proximity for high density integration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The source/drain regions are segmented into distinct upper and lower portions with the airgap creating a physical division. This segmentation isolates the electrical fields of each stack, preventing coupling between upper and lower transistors while maintaining individual device functionality.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If an airgap is introduced to isolate upper and lower stacks, then interference between stacks is reduced, but device complexity increases

Engineering Contradiction:
Improveinterference between stacksVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The U-shaped spacer and liner layers are merged to form an integrated isolation structure. The liner layers are deposited conformally on the spacer surfaces, creating a combined structure that provides both mechanical support and electrical isolation in a single integrated feature rather than separate components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The airgap structure is formed through self-aligned processes where the spacer and liner layers automatically position themselves relative to the source/drain regions. The conformal deposition of liner layers on the spacer surfaces ensures proper positioning without additional alignment steps, reducing process complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250185298A1U-shaped spacer to protect the intra-device space region for stacked fet
Publication Date: 2025.06.05 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20250185298A1 patent drawing
  • US20250185298A1 patent drawing
  • US20250185298A1 patent drawing

AI summary

A microelectronic structure that includes a stack nanosheet transistor comprising a lower nanosheet transistor and an upper nanosheet transistor. The lower nanosheet transistor includes a lower source/drain and the upper nanosheet transistor includes an upper source/drain. An airgap located between the upper source/drain and the lower source/drain. The airgap is vertically aligned with the upper source/drain and the lower source/drain. A first layer located between the airgap and the lower source/drain.