UAV Base Station Docking With TEC Battery Temperature Control

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Solution Overview

Problem

Conventional UAV base stations are large, mechanically complex, and expensive due to the need for extensive conditioning systems and external power supply connections during charging, which complicates environmental management and increases costs.

Innovation Solution

A compact UAV base station with an integrated temperature control system using a thermoelectric conditioner (TEC) and air circuits to regulate the UAV's power source temperature, along with a cradle for electrical connection and movable positioning for efficient charging and environmental adaptation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional conditioning systems are used to manage environmental settings, then temperature and humidity control is achieved, but the base station size drastically exceeds the UAV size

Engineering Contradiction:
Improveenvironmental controlVSAvoidbase station size
Core Design Contradiction:
TemperatureVSVolume of stationary object

Solution Approach 1:

The patent combines the temperature control system and power source charging functions into an integrated base station unit. The conditioning system is merged with the docking station structure, eliminating the need for separate environmental control equipment and reducing overall base station volume while maintaining effective temperature and humidity management for the UAV power source.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If external power supply connections are used during charging, then reliable power transfer is achieved, but mechanical complexity increases

Engineering Contradiction:
Improvepower connectionVSAvoidmechanical complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a nested docking mechanism where the cradle integrates multiple functions within a compact structure. The power connection contacts are nested within the cradle assembly, which also provides mechanical support and alignment features. This nested design allows reliable electrical connection while reducing the number of separate mechanical components and simplifying the overall docking mechanism.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If comprehensive conditioning systems are implemented, then environmental management is improved, but cost increases

Engineering Contradiction:
Improveenvironmental managementVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The base station is designed as a multi-functional unit that provides temperature control, humidity management, and power charging capabilities within a single integrated structure. The conditioning system serves multiple purposes: it controls the environment for power source storage, manages thermal conditions during charging, and protects against environmental contaminants. This multi-functionality reduces the need for separate systems and lowers manufacturing costs while maintaining comprehensive environmental management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient temperature regulation, size reduction, and cost savings while maintaining effective environmental management and charging capabilities, enhancing the operational efficiency and adaptability of the UAV base station.

Implementation Method 1

a thermoelectric conditioner (TEC) having a first end and a second end

Methodology Applied
Scientific EffectThermoelectric effect: Peltier Effect

Implementation Method 2

a first air circuit that is thermally connected to the TEC

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

a second air circuit that is thermally connected to the TEC such that the TEC is located between the first air circuit and the second air circuit

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12162635B2Base stations including integrated systems for servicing UAVs
Publication Date: 2024.12.10 SKYDIO INC
  • US12162635B2 patent drawing
  • US12162635B2 patent drawing
  • US12162635B2 patent drawing

AI summary

A base station is disclosed that is configured for use with a UAV. The base station includes: an enclosure with an outer housing that defines a roof section and an inner housing that is connected to the outer housing; one or more heating elements that are supported by the enclosure and which are configured to heat the roof section; one or more fiducials that are supported by the enclosure; an illumination system that is supported by the enclosure and which is configured to illuminate the one or more fiducials; and a visualization system that is supported by the enclosure.