UAV Battery Charging System Using Segmented Power Modules

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Solution Overview

Problem

Existing unmanned aerial vehicle (UAV) charging systems require complex manual operations and high hardware costs due to the need for repetitive connections and the use of DC-DC step-down circuits for multiple battery charging, which also pose challenges in heat treatment and electromagnetic compatibility.

Innovation Solution

A charging management system utilizing a microprocessor to control multiple power modules and batteries, eliminating the need for DC-DC circuits by directly charging batteries with power sources that match each battery's voltage and current requirements, allowing for automatic management of multiple batteries with reduced hardware costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single power source with DC-DC step-down circuit is used to charge multiple batteries, then charging capability is provided, but hardware cost increases and heat treatment and electromagnetic compatibility challenges arise

Engineering Contradiction:
Improvecharging capabilityVSAvoidhardware cost
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system divides the charging function into multiple independent power modules, where each power module can independently charge one battery. This segmentation eliminates the need for complex DC-DC step-down circuits in a single centralized power source, reducing hardware cost while maintaining the ability to charge multiple batteries simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each power module is designed with universal functionality to charge any battery type through standardized interfaces. The microprocessor enables flexible allocation and management of multiple power modules, allowing them to serve different batteries dynamically, thus providing adaptability without requiring specialized circuits for each battery.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If multiple batteries are charged manually with repetitive connections, then charging is possible, but operation complexity and time consumption increase

Engineering Contradiction:
Improvecharging operationVSAvoidmanual operation complexity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system implements automatic battery identification and power module allocation through microprocessor control. When batteries are connected, the system automatically detects their status and assigns appropriate power modules without requiring manual intervention. The system also automatically manages charging processes and detects when batteries are fully charged, eliminating repetitive manual operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary detection of battery status and power module availability before charging begins. The microprocessor pre-allocates power modules to batteries based on their charging needs, and the system prepares charging circuits in advance, so that when a battery is connected, charging can start immediately without manual setup or configuration.

Inventive Principle:
Principle #10Preliminary action

3Power

If DC-DC step-down circuits are used for high power supply, then power delivery is achieved, but heat treatment and electromagnetic compatibility costs increase

Engineering Contradiction:
Improvepower deliveryVSAvoidheat treatment and electromagnetic compatibility cost
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

Instead of using a single high-power DC-DC step-down circuit that generates heat and electromagnetic interference, the system segments the power delivery function across multiple independent power modules. Each module delivers power at appropriate levels directly to its assigned battery, eliminating the need for high-voltage step-down conversion and associated thermal and electromagnetic management complexities.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20220166232A1Charging management system and method, device, and storage medium
Publication Date: 2022.05.26 AUTEL ROBOTICS CO LTD
  • US20220166232A1 patent drawing
  • US20220166232A1 patent drawing
  • US20220166232A1 patent drawing

AI summary

Embodiments of the present invention disclose a charging management system and method, a device, and a storage medium, wherein the system includes a microprocessor configured for acquiring current electric quantity parameters of at least two to-be-charged batteries; a control terminal of the microprocessor is connected to a controlled terminal of at least two charging circuit switches for determining whether to charge the at least two to-be-charged batteries according to the current electric quantity parameters and controlling an on-or-off state of any of the at least two charging circuit switches according to a working state of a power source. In the embodiments of the present invention, the microprocessor centrally manages a condition of charging multiple to-be-charged batteries with multiple power sources, without a DC-DC circuit, and realizing the automatic charging management of multiple to-be-charged batteries at reduced hardware costs.