UAV Multi-Camera 3D Modeling for Cell Tower Surveys

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Solution Overview

Problem

Current methods for maintaining and installing cell towers are hazardous, costly, and inefficient due to the need for frequent tower climbs, which pose safety risks and require extensive physical effort, while existing UAV technologies face challenges in stabilization and accuracy for 3D modeling and site surveys.

Innovation Solution

The use of Unmanned Aerial Vehicles (UAVs) equipped with multiple cameras and counterbalancing techniques to perform operations on cell towers, including 3D modeling, site surveys, and equipment installation, while minimizing tower climbs through tethered configurations and robotic arms for stabilization and payload management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple cameras are used on a UAV for 3D modeling, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improve3D modeling accuracyVSAvoidUAV system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the imaging task across multiple cameras positioned at different locations on the UAV (forward-facing, backward-facing, and side-facing cameras). Each camera captures a specific portion of the environment, and the data is later integrated to create a complete 3D model, thereby improving measurement precision without requiring a single complex camera system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple camera systems are merged into a single integrated UAV platform with unified control and data processing. The cameras are synchronized to capture images simultaneously, and their data is combined through photogrammetry software to generate accurate 3D models, transforming multiple simple components into a cohesive system that achieves high precision

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If tower climbs are reduced for safety, then safety risks are reduced, but productivity decreases

Engineering Contradiction:
Improveworker safetyVSAvoidcell tower maintenance efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces the mechanical system of human tower climbing with an aerial robotic system. A UAV equipped with cameras and sensors flies around the cell tower to capture images and data, eliminating the need for workers to physically climb the tower. This substitution maintains productivity by efficiently collecting the same maintenance data without exposing workers to safety risks

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Instead of physically accessing the cell tower for inspection, the system creates a digital copy through 3D modeling and image capture. The UAV captures comprehensive visual data of the tower structure, equipment, and surroundings, creating a virtual representation that can be analyzed for maintenance needs, thereby maintaining inspection productivity while eliminating physical tower climbs

Inventive Principle:
Principle #26Copying

3Stability of the object's composition

If counterbalancing techniques are used for UAV stabilization, then stability is improved, but device complexity increases

Engineering Contradiction:
ImproveUAV stabilizationVSAvoidcounterbalancing system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The UAV employs counterbalancing techniques where weights or opposing forces are strategically positioned to offset the weight of equipment such as cameras and robotic arms. This allows the UAV to maintain stable flight and hovering positions, improving stability by preventing unwanted tilting or drifting caused by asymmetric equipment distribution

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The counterbalancing system is designed to be adaptable and multi-functional, capable of adjusting to different equipment configurations and mission requirements. The same counterbalancing mechanism serves both stabilization during flight and positioning during data collection, reducing the need for separate specialized systems and thereby managing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If tethered configurations are used to minimize tower climbs, then safety is improved, but ease of operation decreases

Engineering Contradiction:
Improvetower climb safetyVSAvoidUAV operation flexibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The tether acts as an intermediary connection between the UAV and the ground control station, providing both physical support and communication linkage. The tethered configuration allows the UAV to operate closer to the cell tower for better data collection while maintaining a safe connection to the ground, mediating between the need for proximity and the need for safety

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10187806B2Systems and methods for obtaining accurate 3D modeling data using multiple cameras
Publication Date: 2019.01.22 ETAK SYSTEMS LLC
  • US10187806B2 patent drawing
  • US10187806B2 patent drawing
  • US10187806B2 patent drawing

AI summary

Systems and methods using an Unmanned Aerial Vehicle (UAV) to obtain data capture at a cell site for developing a three dimensional (3D) thereof include causing the UAV to fly a given flight path about a cell tower at the cell site; obtaining data capture during the flight path about the cell tower, wherein the data capture includes a plurality of photos or video subject to a plurality of constraints, wherein the plurality of photos are obtained by a plurality of cameras which are coordinated with one another; and subsequent to the obtaining, processing the data capture to define a three dimensional (3D) model of the cell site based on one or more objects of interest in the data capture.