UAV Gas Turbine Engine Airframe Integrated Bypass Duct

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Solution Overview

Problem

The existing gas turbine engines for aircraft require a robust outer bypass duct for structural support, which increases the size, weight, and cost of the aircraft, particularly in small pilotless vehicles like UAVs where space and weight are critical.

Innovation Solution

The outer bypass duct is eliminated, and the airframe is modified to form the bypass duct, integrating the engine and airframe structure, reducing the overall size, weight, and cost by utilizing the airframe's inner wall as the bypass duct outer wall.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a robust outer bypass duct is used for structural support, then the engine can accommodate thrust and maneuver loads, but the size, weight, and cost of the aircraft increase

Engineering Contradiction:
Improvestructural support capabilityVSAvoidaircraft weight
Core Design Contradiction:
StrengthVSWeight of stationary object

Solution Approach 1:

The patent merges the outer bypass duct function with the aircraft airframe structure. The airframe's inner wall directly forms the bypass duct outer wall, eliminating the need for a separate robust outer bypass duct. This integration maintains structural support capability while significantly reducing the weight and size of the aircraft.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The airframe structure serves multiple functions: it provides the aircraft's structural framework and simultaneously acts as the outer bypass duct. This multi-functionality eliminates the need for dedicated engine mounting structures and bypass ducts, reducing overall aircraft weight and complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Strength

If a robust outer bypass duct is used for structural support, then the engine can accommodate thrust and maneuver loads, but the size and cost of the aircraft increase

Engineering Contradiction:
Improvestructural support capabilityVSAvoidaircraft size
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

The patent merges the outer bypass duct function with the aircraft airframe structure. The airframe's inner wall directly forms the bypass duct outer wall, eliminating the need for a separate robust outer bypass duct. This integration maintains structural support capability while significantly reducing the weight and size of the aircraft.

Inventive Principle:
Principle #5Merging (Combining)

3Weight of stationary object

If the outer bypass duct is eliminated and the airframe forms the bypass duct, then the aircraft size and weight are reduced, but the airframe structure must bear additional loads

Engineering Contradiction:
Improveaircraft weightVSAvoidairframe structural capacity
Core Design Contradiction:
Weight of stationary objectVSStrength

Solution Approach 1:

The patent merges the outer bypass duct function with the aircraft airframe structure. The airframe's inner wall directly forms the bypass duct outer wall, eliminating the need for a separate robust outer bypass duct. This integration maintains structural support capability while significantly reducing the weight and size of the aircraft.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent modifies the airframe structure parameters (thickness, material properties, geometric configuration) to ensure it can bear the additional thrust and maneuver loads while maintaining the weight reduction benefits.

Inventive Principle:
Principle #35Parameter changes

4Length of stationary object

If the outer bypass duct is eliminated and the airframe forms the bypass duct, then the aircraft size and cost are reduced, but the integration complexity increases

Engineering Contradiction:
Improveaircraft sizeVSAvoidintegration complexity
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges the outer bypass duct function with the aircraft airframe structure. The airframe's inner wall directly forms the bypass duct outer wall, eliminating the need for a separate robust outer bypass duct. This integration maintains structural support capability while significantly reducing the weight and size of the aircraft.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9863368B1Aircraft with gas turbine engine having outer bypass elements removed
Publication Date: 2018.01.09 FLORIDA TURBINE TECHNOLOGIES INC
  • US9863368B1 patent drawing
  • US9863368B1 patent drawing
  • US9863368B1 patent drawing

AI summary

A small aircraft such as a UAV having a gas turbine engine with the outer bypass elements removed from the engine, and where the airframe is modified to form the bypass duct and exhaust nozzle for the fan produced bypass flow of the engine in order to reduce weight, size and cost of the small aircraft. The outer casing and the exhaust nozzle is removed from the engine and optimally integrated into the airframe structure.