UAV Facade Inspection Flightpath for Overlap and Obstacle Avoidance

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Solution Overview

Problem

Current unmanned aerial vehicle (UAV) systems lack efficient methods for detecting defects in building surfaces, such as paint peeling, concrete cracks, and rust, especially in areas with poor lighting conditions, and struggle with overlapping image capture and processing for accurate defect identification.

Innovation Solution

An electrically driven rotary wing UAV equipped with a digital camera, sensors, and a flight control module that autonomously navigates and captures images with overlap, using a flight path algorithm to optimize image overlap and obstacle avoidance, and a processing system for defect identification using machine learning algorithms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If UAV captures images with high overlap to ensure complete defect detection, then measurement precision is improved, but loss of time increases due to longer flight duration and more images to process

Engineering Contradiction:
Improvedefect detection accuracyVSAvoidflight duration
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system dynamically adjusts the image capture overlap percentage based on real-time factors such as wind conditions, UAV speed, and detected defect density. The flight control module modifies capture parameters mid-flight to optimize between coverage completeness and flight efficiency, rather than using a fixed overlap value throughout the inspection.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes key parameters including image overlap percentage, capture frequency, and flight speed adaptively during operation. The processing module analyzes captured images in real-time and adjusts capture parameters to maintain optimal defect detection accuracy while minimizing redundant captures and flight time.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If UAV flies closer to building facade to capture higher resolution images, then measurement precision is improved, but safety decreases due to increased risk of collision with obstacles

Engineering Contradiction:
Improveimage resolutionVSAvoidflight safety
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system introduces virtual boundary markers and obstacle detection zones as intermediary elements between the UAV and building facade. These virtual boundaries, projected based on building geometry data and real-time obstacle detection, guide the UAV to maintain optimal capture distance without requiring manual intervention or reducing image quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary scanning and obstacle detection before the main inspection flight. Building geometry is pre-mapped and obstacle zones are identified in advance, allowing the flight control module to plan safe flight paths that maintain optimal capture resolution while avoiding collision risks.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If system captures more overlapping images to reduce false positives, then reliability is improved, but device complexity increases due to more sophisticated processing requirements

Engineering Contradiction:
Improvedefect identification accuracyVSAvoidprocessing system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The image processing system divides the facade inspection into multiple segments and processes images in batches rather than analyzing all images simultaneously. Defect detection is segmented into multiple processing stages including pre-processing, feature extraction, and verification, reducing the computational burden on any single processing unit while maintaining high detection accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements feedback loops where processing results from initial image analysis feed back into adjusting subsequent capture parameters. Detected defect patterns inform real-time adjustments to capture overlap and frequency, reducing the total number of images requiring full processing while maintaining reliability through iterative refinement.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively detects defects in building surfaces with high accuracy, even in poor lighting, by capturing overlapping images and using machine learning to identify defects, reducing false positives and negatives, and providing efficient data management for defect detection and reporting.

Implementation Method 1

a digital camera for capturing picture or video of the wall

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

an infrared sensor

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Data Source

PatentEP3818337B1Defect detection system using a camera equipped UAV for building facades on complex asset geometry with optimal automatic obstacle deconflicted flightpath
Publication Date: 2024.01.17 H3 DYNAMICS PTE LTD
  • EP3818337B1 patent drawingFigure 1~2
  • EP3818337B1 patent drawingFigure 3
  • EP3818337B1 patent drawingFigure 4

AI summary

In a described embodiment, a UAV and method for controlling a UAV are disclosed. The UAV is controlled along a predetermined flight path and the camera of UAV is controlled such that adjacent pictures of the captured pictures have an overlap in a predetermined range. In another embodiment, a device and method for detecting defects in image data of a UAV camera are disclosed. An image data management system for managing image data of a UAV and a client software application for performing surface scans with a UAV are also disclosed.