UAV Fin Control Mechanism Torque Integration
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Solution Overview
Problem
Existing fin control driving mechanisms for UAVs and aerial observation equipment face challenges with size, weight, reliability, and performance, particularly in harsh environments, due to complex integration and torque issues with spur gear transmissions.
Innovation Solution
A modular integration driving mechanism using spur gear and bevel gear transmissions with a closed-loop control system, featuring a control assembly with spur and bevel gear pairs, a rotary sensor, and a modular design for easy maintenance, allowing for efficient torque transformation and direction change, suitable for harsh conditions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If spur gear transmissions are used to transform motor rotary motion to fin rotary motion, then the driving mechanism can achieve torque multiplication, but the torque impacts on gears become bigger and the structure becomes more complex requiring intermediate transmission shafts
Solution Approach 1:
The patent combines the motor, gear transmissions (spur gears and bevel gears), and fin assembly into a single integrated driving mechanism unit. This merging eliminates the need for separate intermediate transmission shafts and reduces structural complexity while maintaining torque multiplication capability through the combined gear system.
Solution Approach 2:
The patent employs a nested arrangement where the first spur gear pair and second spur gear pair are integrated within the same transmission housing, with the bevel gear pair nested at the output end. This nesting approach compactly arranges multiple gear stages without requiring additional intermediate shafts, reducing overall structural complexity.
2Ease of manufacture
If a modular design is used for easy disassembly and integration, then the ease of manufacture and maintenance is improved, but the device complexity increases due to multiple modular components
Solution Approach 1:
The patent divides the driving mechanism into distinct modular segments: the motor module, the gear transmission module (with spur and bevel gears), and the fin assembly module. Each module can be manufactured, tested, and assembled independently, improving ease of manufacture and maintenance while the standardized interfaces between modules minimize the overall complexity increase.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides a lightweight, high-performance fin control mechanism with fast response and reliability, capable of operating in extreme temperatures, high humidity, and vibration-resistant, with improved precision and ease of maintenance.
Implementation Method 1
The motor torque is transformed through the spur gears and bevel gears to the fin shaft (5), the torque transmission process multiplies the motor torque value and changes the motion shaft direction 90 degrees
Data Source
AI summary
Integration driving mechanism for fin control assembly applied for UAV, aerial observation equipment, comprises: the control assembly, the fin root assembly, the fin shaft. The control assembly is small size, high temperature operation, waterproof ability, vibration resistance, easily replacement and reparation that is still warrant the operation condition.


