UAV Flight Planning for Safe Vertical Structure Inspection

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Solution Overview

Problem

Inspecting vertical structures for damage requires significant time and resources, posing safety risks to personnel due to the need for manual inspections and adherence to safety procedures.

Innovation Solution

Utilizing an unmanned aerial vehicle (UAV) equipped with sensors and cameras to autonomously perform inspections by following a predefined flight plan, allowing operators to safely gather detailed image and sensor data without direct human intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual inspection by trained personnel is used, then detailed inspection can be performed, but significant time investment and safety risks are incurred

Engineering Contradiction:
Improveinspection detailVSAvoidinspection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical inspection with an automated UAV system equipped with cameras and sensors. The UAV autonomously navigates to the structure, captures images and sensor data, and transmits them for analysis, eliminating the need for personnel to physically climb or approach hazardous structures while maintaining comprehensive inspection capabilities

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The inspection system performs self-service by autonomously conducting the entire inspection process without human intervention during data collection. The UAV independently navigates, captures data, and returns it for analysis, freeing personnel from time-consuming manual inspection tasks while ensuring consistent, detailed examination of structures

Inventive Principle:
Principle #25Self-service

2Measurement precision

If manual inspection by trained personnel is used, then detailed inspection can be performed, but safety risks to personnel increase

Engineering Contradiction:
Improveinspection detailVSAvoidsafety risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The UAV acts as an intermediary between the inspector and the hazardous structure. It collects detailed inspection data from dangerous locations without exposing personnel to risks such as falls, electrical hazards, or structural failures, while still capturing comprehensive visual and sensor information

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system replaces human personnel with an automated UAV platform, eliminating exposure to harmful factors associated with manual inspection of tall or hazardous structures while maintaining the ability to perform detailed examinations through onboard cameras and sensors

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If traditional inspection equipment such as cranes or raised platforms is used, then detailed inspection can be achieved, but equipment complexity and cost increase

Engineering Contradiction:
Improveinspection capabilityVSAvoidequipment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the essential inspection function from complex ground-based equipment like cranes and raised platforms. By placing cameras and sensors on a lightweight UAV platform, the system achieves the same inspection capability without the cumbersome infrastructure, reducing both equipment complexity and deployment cost

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using expensive, complex physical platforms to reach structures, the system uses a UAV that can autonomously position itself at the required location. This creates a simpler, more flexible copy of the inspection function that eliminates the need for heavy equipment while maintaining inspection precision

Inventive Principle:
Principle #26Copying

Data Source

PatentUS20260091869A1Unmanned Aerial Vehicle Inspection System
Publication Date: 2026.04.02 SKYDIO INC
  • US20260091869A1 patent drawing
  • US20260091869A1 patent drawing
  • US20260091869A1 patent drawing

AI summary

A portion of a vertical structure is determined for inspection by an unmanned aerial vehicle. A flight plan including safe locations around the vertical structure is determined. Each of the safe locations is associated with a respective column of waypoints. The unmanned aerial vehicle navigates according to the flight plan by navigating to a first safe location of the safe locations, navigating vertically along a first column associated with the first safe location, activating sensors to obtain respective sensor information at at least some of the waypoints associated with the first safe location, navigating to a second safe location of the safe locations, navigating vertically along a second column associated with the second safe location, and activating the sensors to obtain respective sensor information at at least some of the waypoints associated with the second safe location.