Autonomous UAV Gas Leak Detection With Source Localization

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Solution Overview

Problem

Current methods for detecting gas leaks in oil and gas facilities are labor-intensive, expensive, and prone to errors, often requiring regular scheduled inspections that may not catch leaks in time to prevent exposure and environmental damage.

Innovation Solution

A fully autonomous system using unmanned autonomous vehicles (UAVs) equipped with gas sensors and anemometers, combined with intelligent agents that analyze data using physics- and AI-based models to detect gas leaks, estimate leak rates, and navigate the UAV to the source of the leak.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual inspection methods are used by human operators, then operational flexibility and adaptability are maintained, but labor intensity increases, cost increases, and detection reliability decreases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidlabor intensity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The inspection system performs self-service through autonomous UAVs that independently navigate, detect gas leaks, and transmit data without human operators. The system includes autonomous vehicles equipped with sensors that automatically monitor facilities, eliminating the need for manual inspection while improving detection reliability through consistent, error-free operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical inspection methods are replaced with automated electronic detection systems. UAVs equipped with gas concentration sensors, anemometers, and GPS receivers automatically perform inspection tasks, substituting human operators with intelligent autonomous vehicles that provide more reliable and consistent detection results.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of time

If scheduled inspections are performed manually, then operational simplicity is maintained, but detection timeliness worsens and loss of time increases

Engineering Contradiction:
Improvedetection timelinessVSAvoidsystem complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The inspection system operates continuously without interruption. UAVs can perform inspections around the clock, continuously monitoring gas concentrations and immediately detecting leaks as they occur. This continuous operation eliminates the time delays inherent in scheduled manual inspections, providing real-time detection capability.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system performs preliminary detection and assessment automatically before human intervention is needed. UAVs continuously monitor gas concentrations and can immediately respond to detected leaks, providing early warning and enabling faster response times compared to manual inspection schedules.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If human operators perform inspections, then exposure risks to harmful gases are accepted, but safety and health protection of operators deteriorates

Engineering Contradiction:
Improveoperator exposure to gasesVSAvoidautomation level
Core Design Contradiction:
Object-affected harmful factorsVSExtent of automation

Solution Approach 1:

The inspection system completely eliminates human exposure to harmful gases by using autonomous UAVs to perform all detection tasks. The system independently navigates, collects gas concentration data, and transmits information without requiring human operators to enter potentially hazardous environments.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

UAVs serve as intermediaries between the inspection task and the facility environment. These autonomous vehicles equipped with sensors can safely enter areas with potential gas leaks, collecting data that would be dangerous for human operators to obtain directly.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If manual inspection methods are used, then equipment simplicity is maintained, but productivity decreases and loss of time increases

Engineering Contradiction:
Improveinspection efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The autonomous inspection system serves multiple functions within a single integrated platform. UAVs can detect various gas concentrations, measure wind speed and direction, track their own position, and communicate with central systems simultaneously, providing comprehensive inspection capabilities that greatly exceed manual methods.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Manual inspection processes are replaced with automated electronic systems that can process and analyze multiple parameters simultaneously. The system automatically collects gas concentration data, environmental conditions, and location information, then processes this data to identify leaks, providing much higher productivity than manual methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly increases the probability of detecting gas leaks and accurately localizing their sources, reducing the time between leak occurrence and detection, and minimizing exposure and environmental impact.

Implementation Method 1

collecting gas concentration data using one or more sensors carried on or integrated with the unmanned autonomous vehicle

Methodology Applied
Scientific EffectGas concentration detection:

Implementation Method 2

A fully autonomous system using unmanned autonomous vehicles (UAVs) equipped with gas sensors and anemometers

Methodology Applied
Scientific EffectWind measurement: Sonic Anemometer

Data Source

PatentUS20250164338A1Systems and methods for gas leak detection using unmanned autonomous vehicles
Publication Date: 2025.05.22 CAMERSON INT CORP
  • US20250164338A1 patent drawing
  • US20250164338A1 patent drawing
  • US20250164338A1 patent drawing

AI summary

A method of operation of an unmanned autonomous vehicle includes autonomously maneuvering the unmanned autonomous vehicle about a facility, collecting gas concentration data using one or more sensors carried on or integrated with the unmanned autonomous vehicle, and monitoring the collected gas concentration data to detect a high concentration due to a gas leak. The method further includes, if a high concentration is detected, estimating a location of the gas leak and maneuvering the unmanned autonomous vehicle toward the estimated location of the gas leak.