UAV Image Inspection for Vehicle Damage Anomaly Detection

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Solution Overview

Problem

Traditional aircraft and vehicle inspections are unreliable and not cost-effective due to their reliance on manual methods, which are time-consuming and labor-intensive, and often cannot reach all parts of the vehicle, leading to missed issues and inefficiencies.

Innovation Solution

The use of unmanned aerial vehicles (UAVs) equipped with sensors to capture and analyze image data, comparing normalized images to previous inspections to detect anomalies, with machine learning techniques to classify damage and generate inspection reports.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual inspection methods are used, then inspection procedures can be well defined and followed, but the inspections are time-consuming and labor-intensive

Engineering Contradiction:
Improveinspection reliabilityVSAvoidinspection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical inspection with an automated optical inspection system using cameras and image processing algorithms. The system captures images of the aircraft exterior and uses automated anomaly detection to identify potential issues, eliminating the need for manual visual inspection while maintaining high reliability and significantly reducing inspection time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The inspection system performs self-assessment by automatically analyzing images to detect anomalies without requiring human inspectors. The system compares captured images against reference images and autonomously identifies potential issues, making the inspection process self-sufficient and eliminating labor-intensive manual examination.

Inventive Principle:
Principle #25Self-service

2Reliability

If manual inspection methods are used, then inspection procedures can be followed, but problems can still be missed during inspections

Engineering Contradiction:
Improveinspection completenessVSAvoidinspection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces human inspectors with an automated computer vision system that uses machine learning algorithms to detect anomalies. This substitution ensures consistent and comprehensive inspection coverage without missing problems, as the automated system systematically analyzes all visible areas without human fatigue or oversight.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system incorporates feedback mechanisms by comparing captured images against reference images and using anomaly detection algorithms to identify deviations. This feedback loop ensures that potential issues are consistently detected and flagged for further review, improving inspection completeness while maintaining manageable system complexity through automated decision-making.

Inventive Principle:
Principle #23Feedback

3Reliability

If traditional inspection methods are used, then inspection procedures are established, but the inspections are not cost effective

Engineering Contradiction:
Improveinspection qualityVSAvoidinspection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces labor-intensive manual inspection with an automated digital inspection system using cameras and image processing. This substitution maintains high inspection quality through consistent automated analysis while dramatically improving productivity by eliminating the need for trained mechanics to physically examine each component, reducing both time and labor costs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system creates digital copies (images) of the aircraft exterior for inspection purposes, replacing the need for physical manual examination. These digital copies can be analyzed automatically multiple times without additional cost or time, enabling comprehensive quality inspection while significantly improving inspection efficiency and reducing operational costs.

Inventive Principle:
Principle #26Copying

4Area of stationary object

If manual inspection is performed, then certain areas can be inspected, but some parts of the aircraft may be unreachable by inspection crews

Engineering Contradiction:
Improveinspection coverage areaVSAvoidinspection accessibility
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent uses aerial or elevated positioning of camera systems to inspect hard-to-reach areas of the aircraft exterior that are inaccessible to ground-based inspection crews. By changing the inspection dimension from ground level to aerial view, the system achieves complete coverage of all aircraft surfaces including top surfaces and remote areas without requiring complex access equipment or manual dexterity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10934023B2Image recognition for vehicle safety and damage inspection
Publication Date: 2021.03.02 LI SAISHI FRANK
  • US10934023B2 patent drawing
  • US10934023B2 patent drawing
  • US10934023B2 patent drawing

AI summary

The disclosure provides an approach for performing inspections. An image analysis application is configured to receive sensor data captured at least by one or more sensors mounted on a first unmanned aerial vehicle (UAV) flying along at least one programmed flight pattern. The image analysis application is further configured to normalize the sensor data, and determine anomalies based, at least in part, on differences between the normalized sensor data and sensor data previously captured at least by one or more sensors mounted on a second UAV flying along the at least one programmed flight pattern. In addition, the image analysis application is configured to generate a report indicating the determined anomalies.