UAV Component Inspection for Agricultural Implement Wear Detection

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Solution Overview

Problem

Existing sensors mounted on tillage implements and agricultural vehicles are prone to damage from dirt and debris, affecting the accurate detection of worn, damaged, and missing components.

Innovation Solution

An unmanned aerial vehicle (UAV) equipped with a component status sensor and a computing system is used to monitor the status of agricultural implement components, reducing sensor proximity to the field surface and minimizing damage from debris.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sensors are mounted on the tillage implement close to the field surface for component inspection, then the inspection capability is improved, but the sensors become prone to damage from dirt and debris

Engineering Contradiction:
Improvecomponent inspection accuracyVSAvoidsensor durability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces an intermediary system (aerial vehicle with sensors) that mediates between the inspection requirement and the sensor protection need. The aerial vehicle acts as a carrier that positions sensors at a safe distance from the field surface while maintaining inspection capability, thus protecting sensors from direct exposure to dirt and debris while enabling component status monitoring

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If sensors are positioned close to the field surface for better component detection, then the detection accuracy is improved, but the sensor damage risk increases

Engineering Contradiction:
Improvecomponent status detection accuracyVSAvoidsensor exposure to dirt and debris
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent transitions the sensor positioning from a two-dimensional plane (on the implement surface) to a three-dimensional space (aerial position above the implement). This dimensional change allows sensors to observe components from an elevated position, maintaining detection accuracy while eliminating direct exposure to harmful factors at the field surface level

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250037265A1System and method for detecting worn, damaged, or missing agricultural implement components using a UAV
Publication Date: 2025.01.30 CNH INDUSTRIAL AMERICA LLC
  • US20250037265A1 patent drawing
  • US20250037265A1 patent drawing
  • US20250037265A1 patent drawing

AI summary

A system for detecting worn, damaged, or missing agricultural implement components includes an unmanned aerial vehicle (UAV) configured to fly relative to an agricultural implement. The UAV includes a propulsion system configured to provide propulsive power to the UAV and a component status sensor mounted to the UAV and configured to generate data indicative of a status of one or more components of the agricultural implement. The system also includes a computing system communicatively coupled to the propulsion system and the component status sensor and configured to monitor the status of the component(s) of the agricultural implement based on the data generated by the component status sensor. Additionally, the computing system is configured to determine when the component(s) of the agricultural implement is worn, damaged, or missing based on the monitored status of the component(s).