UAV Launch Tube Tab Stop Restraint Mechanism

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Solution Overview

Problem

Current methods for launching unmanned aerial vehicles (UAVs) are time-consuming and cumbersome, as they require manual assembly and launching, which can be inefficient and prone to errors.

Innovation Solution

A launch apparatus featuring a tube with a tab stop and tab guide system that axially restrains and guides the UAV's aerial vehicle tab, allowing for controlled launch by enabling elastic deformation of the tab and stop to facilitate the UAV's axial translation out of the tube, with a cap and strap mechanism for secure retention during transport and storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual assembly and launching methods are used, then ease of operation is maintained, but productivity is reduced due to time-consuming processes

Engineering Contradiction:
Improvelaunching speedVSAvoidmanual operation requirement
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The UAV launch system employs self-service mechanisms where the UAV automatically positions itself within the launch tube using the tab guide and tab stop system, and the launch sequence is automatically triggered without requiring manual assembly or operation. The system serves itself by utilizing the elastic deformation of the tab and stop to automatically initiate and control the launch process, eliminating the need for human intervention during assembly and launching.

Inventive Principle:
Principle #25Self-service

2Reliability

If secure restraint mechanisms are added to prevent accidental ejection, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveaccidental ejection preventionVSAvoidrestraint mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The restraint system is segmented into distinct functional components: the tab guide that positions the UAV, the tab stop that restrains the UAV, and the cap with strap mechanism that provides additional security. Each component performs a specific function in the restraint sequence, allowing the system to achieve high reliability through modular, simple individual elements rather than a single complex mechanism.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If elastic deformation mechanism is used for launch, then ease of operation is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvelaunch control simplicityVSAvoidtab and stop dimensional tolerance
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system utilizes parameter changes in the form of elastic deformation of the tab and tab stop materials. By selecting appropriate material properties and dimensions, the system transforms the rigid dimensional tolerance requirement into a controlled elastic deformation parameter. The tab and stop are designed to deform elastically under launch forces, absorbing manufacturing variations while maintaining reliable engagement and launch functionality.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient, controlled, and secure launching of UAVs by restraining the vehicle within the tube until launch, preventing accidental ejection during handling or transport, and ensuring reliable deployment.

Implementation Method 1

the launch force is at least sufficient to enable elastic deformation of at least one of the AV tab and the tab stop to enable the AV tab to translate over the tab stop

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS10239639B2Launch tube restraint system for unmanned aerial vehicle (UAV)
Publication Date: 2019.03.26 AEROVIRONMENT INC
  • US10239639B2 patent drawing
  • US10239639B2 patent drawing
  • US10239639B2 patent drawing

AI summary

An unmanned aerial launch vehicle (UAV) launch apparatus is disclosed that includes a UAV having an exterior surface, an aerial vehicle (AV) tab extending from the exterior surface, a tube containing the UAV, the tube including a tab stop configured to controllably hinder travel of the AV tab past the tab stop, and a pair of opposing tab guides configured to position the AV tab for travel over the tab stop.