UAV LiDAR Profiler for 3D Scanning Without Travel Paths

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Solution Overview

Problem

Existing optical profilers are impractical for surveying environments without a defined travel path, such as unsealed ground or vertical surfaces, limiting their applicability in areas like canyons and building walls.

Innovation Solution

A Flying Sensor system comprising an unmanned aerial vehicle (UAV) with a lightweight profiler equipped with LiDAR, visual sensors, and a SLAM algorithm to generate 3D point clouds, allowing for scanning in complex environments by integrating LiDAR data with visual data and pose information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a profiler is mounted on a vehicle for linear scanning, then measurement precision is improved, but adaptability to environments without defined travel paths deteriorates

Engineering Contradiction:
Improvedistance measurement precisionVSAvoidadaptability to environments without travel paths
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent replaces the mechanical vehicle-based scanning system with an aerial platform that uses optical-mechanical scanning. The profiler is mounted on an aircraft instead of a ground vehicle, substituting the mechanical constraint of linear track-based movement with aerial mobility, enabling operation in environments without defined travel paths while maintaining measurement precision through controlled scanning mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces dynamic scanning capabilities where the measuring beam can be deflected in multiple directions (azimuth and elevation angles) during aerial movement. The scanning unit can dynamically adjust beam direction and the aircraft can change flight parameters, creating a flexible measurement system that adapts to complex three-dimensional surfaces without requiring fixed linear paths.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a profiler uses a fixed scanning mechanism, then device complexity is reduced, but adaptability to complex surfaces deteriorates

Engineering Contradiction:
Improvescanning mechanism complexityVSAvoidadaptability to complex surfaces
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamic scanning mechanism with deflectors that can change beam direction in azimuth and elevation. The scanning unit can dynamically adjust its scanning pattern to match complex surface geometries, and the aircraft flight path can be adapted during missions, providing high versatility without requiring overly complex fixed mechanical structures.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent creates a universal measurement system that can handle diverse surface types (flat, curved, vertical, overhead) through a single integrated platform. The combination of aerial mobility and multi-axis scanning capability allows one device to perform multiple surveying functions across different environments, from ground surfaces to building facades and canyon walls.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient 3D scanning in environments without a defined travel path by providing high-resolution 3D point clouds with textured surfaces, enhancing surveying capabilities in challenging terrains.

Implementation Method 1

a scanning unit configured for providing Light Detection And Ranging (LiDAR) data

Methodology Applied
Scientific EffectLight Detection And Ranging (LiDAR): LIDAR

Implementation Method 2

a first receiver configured for receiving a first reception beam reflected from the setting via the deflector

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

the pose sensor comprising an Inertial Measuring Unit (IMU)

Methodology Applied
Scientific EffectInertial measurement: Accelerometer

Implementation Method 4

the pose sensor comprising an Inertial Measuring Unit (IMU) and a Global Navigation Satellite System (GNSS) sensor

Methodology Applied
Scientific EffectSatellite navigation: Radar

Data Source

PatentEP3306346B2Flying sensor
Publication Date: 2025.12.17 LEICA GEOSYSTEMS AG
  • EP3306346B2 patent drawing
  • EP3306346B2 patent drawing
  • EP3306346B2 patent drawing

AI summary

The invention relates to a Flying Sensor comprising an unmanned aerial vehicle (UAV) and at least one profiler being mounted on the UAV, wherein the at least one profiler comprises a base, a scanning unit configured for providing Light Detection And Ranging (LiDAR) data, the scanning unit mounted on the base and comprising a shaft carrying a deflector, the shaft being mounted in the scanning unit and rotatable about a rotation axis, a first transmitter configured for transmitting a first transmission beam via the deflector towards a setting, a first receiver configured for receiving a first reception beam reflected from the setting via the deflector, and an electric port configured for connecting the profiler to the UAV, said electric port comprising a data interface and a power interface, and wherein the UAV comprises a visual sensor for providing visual data, the visual sensor comprising one or more cameras, a pose sensor for providing pose data, the pose sensor comprising an Inertial Measuring Unit (IMU) and a Global Navigation Satellite System (GNSS) sensor or a Pseudo GNSS sensor, a computer configured to compute a 3D point cloud (P) of the setting based on the LiDar data and a Simultaneous Localisation and Mapping (SLAM) algorithm using the visual data and the pose data.