Six-Propeller UAV Control for Motor-Out Flight Stability

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Solution Overview

Problem

Current unmanned aerial vehicles (UAVs) face design tradeoffs between agility and energy efficiency, and lack control systems to maintain safety in degraded operational states, such as motor failures, limiting their operational flexibility and reliability.

Innovation Solution

The design of UAVs with a ring wing configuration that provides lift and protection, along with six propulsion mechanisms oriented at different angles to enable six degrees of freedom, and modified control schemes to emulate quadcopter operation or utilize remaining propulsion mechanisms for safe landing in case of failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If UAVs are designed with six propulsion mechanisms for six degrees of freedom, then maneuverability and operational flexibility are improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveoperational flexibilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system dynamically adapts the number of active propulsion mechanisms based on operational conditions. During normal operation, all six mechanisms are utilized for full six-degree-of-freedom control. When a failure is detected, the system transitions to using only the remaining functional mechanisms, effectively reducing complexity in real-time without sacrificing operational flexibility during normal conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The six propulsion mechanisms serve multiple functions: during normal operation they provide full six-degree-of-freedom control for enhanced maneuverability, and during failure conditions they are reconfigured to provide stable four-degree-of-freedom control. This multi-functionality allows the same hardware configuration to address both performance optimization and failure tolerance requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If UAVs are designed assuming fully operational state, then control system design is simplified, but reliability and safety in degraded states deteriorate

Engineering Contradiction:
Improvesafety in degraded statesVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system is pre-configured with multiple operational modes and failure response strategies before actual failures occur. The system includes pre-programmed logic to detect failures, identify functional mechanisms, and automatically reconfigure control algorithms. This preliminary preparation enables rapid response to failures without requiring complex real-time decision-making, thereby improving reliability while managing complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the operational status of all six propulsion mechanisms through feedback sensors and control signals. When a failure is detected, the feedback loop triggers automatic reconfiguration of the control system to use only the remaining functional mechanisms. This closed-loop feedback mechanism ensures reliable operation in degraded states while maintaining a relatively simple control architecture through automated responses.

Inventive Principle:
Principle #23Feedback

3Device complexity

If UAVs use four degrees of freedom design, then device complexity is reduced, but maneuverability and operational capability are limited

Engineering Contradiction:
Improvecontrol system complexityVSAvoidmaneuverability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The control system dynamically adjusts the degree of freedom utilization based on operational conditions. During normal operation with all mechanisms functional, the system employs full six-degree-of-freedom control for enhanced maneuverability. Upon failure detection, it transitions to four-degree-of-freedom control using only functional mechanisms, thereby adapting the system's operational characteristics to match available resources and maintaining stability.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If UAVs optimize for high agility, then maneuverability is improved, but energy efficiency deteriorates

Engineering Contradiction:
ImproveagilityVSAvoidenergy efficiency
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The system uses partial action by selectively activating only the necessary number of propulsion mechanisms based on operational conditions. During normal operation, all six mechanisms provide full agility. Upon failure, the system uses only the remaining functional mechanisms (partial action) to maintain stable flight, thereby reducing energy consumption compared to attempting to maintain full six-degree-of-freedom control with reduced hardware capability.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11136118B2Six degree of freedom aerial vehicle control methods responsive to motor out situations
Publication Date: 2021.10.05 AMAZON TECH INC
  • US11136118B2 patent drawing
  • US11136118B2 patent drawing
  • US11136118B2 patent drawing

AI summary

Systems and methods to control aerial vehicles in degraded operational states are described. For example, for an aerial vehicle having six propulsion mechanisms arranged around a fuselage, one or more modified control schemes may be implemented to maintain control and navigation of the aerial vehicle responsive to a motor out situation, such as a failure of one propulsion mechanism. The modified control schemes may seek to emulate normal operation of a quadcopter, and/or may seek to utilize all remaining propulsion mechanisms to maintain controllability of the aerial vehicle in all six degrees of freedom of movement.