UAV Payload Coupling With Winch Locking for In-Flight Delivery

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Solution Overview

Problem

Current unmanned aerial vehicle (UAV) systems lack an efficient method for securely attaching and detaching payloads during transport and delivery, particularly in high-speed flight and without the need for landing, which complicates the process and increases the risk of payload re-engagement or damage.

Innovation Solution

The implementation of a payload coupling apparatus with cams and a winch system that securely attaches the payload to the UAV using a tether, allowing for orientation within the fuselage and automatic decoupling upon landing, utilizing a handle and conical locking pins for secure positioning during flight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a payload coupling apparatus is used to securely attach payloads during high-speed flight, then the reliability of payload transport is improved, but the device complexity increases due to multiple components including cams, locking pins, and restraint slots

Engineering Contradiction:
Improvepayload transport securityVSAvoidcoupling apparatus structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The payload coupling apparatus is divided into distinct functional components: cams for orientation, conical locking pins for securing, and restraint slots for positioning. This segmentation allows each component to perform its specific function independently, ensuring reliable payload transport while maintaining modularity that manages overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cams are pre-positioned on the payload coupling apparatus to automatically engage with corresponding features during the coupling process. This preliminary positioning ensures that when the payload is attached, the orientation and securing actions occur automatically through the designed mechanical interaction, improving reliability without requiring complex active control systems.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If automatic decoupling upon landing is implemented, then the ease of operation is improved by eliminating manual intervention, but the device complexity increases due to sensors and automated control mechanisms

Engineering Contradiction:
Improvepayload detachment processVSAvoidautomated decoupling system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The payload coupling apparatus is designed to automatically decouple upon landing through self-service mechanisms. The mechanical design includes features that respond to landing conditions (such as changes in acceleration or position) to trigger automatic release, eliminating the need for manual intervention while avoiding complex electronic control systems through clever mechanical design.

Inventive Principle:
Principle #25Self-service

3Reliability

If conical locking pins and restraint slots are used to secure the payload during high-speed flight, then the reliability of payload transport is improved, but the ease of manufacture decreases due to precision requirements for these components

Engineering Contradiction:
Improvepayload securing during flightVSAvoidlocking pins and restraint slots
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The conical locking pins utilize a conical geometry parameter that provides self-centering and self-aligning properties during engagement. This parameter change from cylindrical to conical shape ensures reliable securing during high-speed flight while simplifying the manufacturing process, as the conical form naturally guides the locking action and tolerates minor dimensional variations better than precision-machined flat surfaces would require.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11447249B2Unmanned aerial vehicle and techniques for securing a payload to the UAV in a desired orientation
Publication Date: 2022.09.20 WING AVIATION LLC
  • US11447249B2 patent drawing
  • US11447249B2 patent drawing
  • US11447249B2 patent drawing

AI summary

An unmanned aerial vehicle system is provided including an unmanned aerial vehicle (UAV) having a fuselage, a tether having a first end secured to a winch system positioned in the UAV and a second end secured to a payload coupling apparatus, a payload coupling apparatus receptacle positioned in the fuselage of the UAV, a payload having a handle, wherein the handle of the payload is positioned within a slot in the payload coupling apparatus. A method of securing a payload to a UAV is also provided.