UAV Photogrammetry for Automated Pile Head Position Analysis

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Solution Overview

Problem

Existing methods for measuring pile head positions and deviations from design specifications are labor-intensive, time-consuming, and lack consistency in accuracy due to operator dependence, and generate excessive point cloud data, especially in large construction sites.

Innovation Solution

A pile head analysis system utilizing an unmanned aerial vehicle (UAV) with a camera for photogrammetry captures images, generates a three-dimensional model, and automatically detects pile heads, determining consistency with design specifications using GPS and image recognition techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an auto-tracking total station is used to measure pile head positions, then measurement capability is achieved, but labor and time requirements increase significantly

Engineering Contradiction:
Improvepile head position measurementVSAvoidtime for operator to measure each pile
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the mechanical measurement system (auto-tracking total station requiring manual operation) with an aerial photogrammetry system using UAVs and cameras. The system captures images from the air and automatically processes them to obtain pile head positions, eliminating the need for operators to physically move between piles and significantly reducing measurement time while maintaining precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from ground-based two-dimensional measurement (total station on the construction site) to aerial three-dimensional imaging (UAV capturing images from the sky). This dimensional change allows simultaneous capture of multiple pile positions in a single flight, converting a sequential ground measurement process into a parallel aerial survey process

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If laser scanning is used to acquire point cloud data of the entire construction site, then comprehensive data is obtained, but data volume increases significantly

Engineering Contradiction:
Improvepile head detection accuracyVSAvoidamount of point cloud data
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent extracts only the necessary information (pile head positions) from aerial images through automated image processing and recognition algorithms. Instead of acquiring comprehensive point cloud data of the entire construction site and then filtering it, the system directly identifies and extracts pile head locations from images, obtaining only the relevant data needed for the measurement task

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses optical copying through aerial photography instead of creating detailed three-dimensional point cloud models. The camera captures two-dimensional images that are then processed to extract pile head positions, avoiding the generation of large-volume three-dimensional point cloud data while still achieving accurate position measurement

Inventive Principle:
Principle #26Copying

3Ease of operation

If manual measurement by operators is used, then flexibility is maintained, but measurement accuracy becomes inconsistent

Engineering Contradiction:
Improveoperator flexibility in measurementVSAvoidconsistency of measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent implements an automated measurement system where the UAV and image processing software perform measurements independently without human intervention. The system autonomously captures images, processes them through algorithms, and generates measurement results, eliminating operator-dependent variability and ensuring consistent accuracy across all measurements

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the human operator's manual measurement process with an automated system comprising UAVs, cameras, and computer processing. This substitution eliminates the inconsistency inherent in manual operations while maintaining the flexibility to measure any pile configuration, as the automated system can adapt to different site layouts without retraining or fatigue

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides efficient and accurate analysis of pile head positions, reducing data volume and operator dependency, while ensuring high precision and early detection of deviations from design tolerances.

Implementation Method 1

A pile head analysis system utilizing an unmanned aerial vehicle (UAV) with a camera for photogrammetry captures images, generates a three-dimensional model

Methodology Applied
Scientific EffectPhotogrammetry: Photogrammetry

Data Source

PatentEP3461954B1Pile head analysis system, pile head analysis method, and pile head analysis program
Publication Date: 2025.07.09 TOPCON CORPORATION
  • EP3461954B1 patent drawingFigure 1
  • EP3461954B1 patent drawingFigure 2
  • EP3461954B1 patent drawingFigure 3

AI summary

A pile head analysis system captures a plurality of images of a construction site including a pile using a camera mounted on an unmanned aerial vehicle (UAV), acquires the images, generates a three-dimensional model of the construction site, detects a pile head from the three-dimensional model, and determines consistency between the detected pile head and preliminarily acquired design information.