UAV Power Supply Assembly with Segmented Circuit Mounting

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Solution Overview

Problem

The miniaturization of remote control mobile apparatuses, such as UAVs, makes it inconvenient to assemble, disassemble, or repair the main structural frame due to the integration of functional circuits on a single circuit board, which hinders maintenance and debugging.

Innovation Solution

A power supply assembly is designed with a polyhedron mounting bracket that separates functional circuits on different outer surfaces, allowing for easier installation, debugging, and disassembly, while maintaining a compact structure by utilizing the inner cavity space effectively and facilitating airflow and heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If all functional circuits are integrated on a single circuit board inside the housing, then the device achieves miniaturization, but assembly, disassembly, and repair become inconvenient

Engineering Contradiction:
Improvedevice volumeVSAvoidassembly and maintenance convenience
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The patent divides the integrated circuit board into multiple separate functional circuits that are arranged on different outer surfaces of the mounting bracket. This segmentation allows individual circuits to be accessed, assembled, disassembled, and repaired independently while maintaining the compact overall structure of the device.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If functional circuits are integrated on a single circuit board, then device size is reduced, but debugging and maintenance become difficult

Engineering Contradiction:
Improvedevice volumeVSAvoiddebugging convenience
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

By segmenting the functional circuits and placing them on different outer surfaces of the mounting bracket, the patent enables technicians to access and debug specific circuits without disassembling the entire device. Each circuit can be independently tested and maintained while preserving the compact form factor.

Inventive Principle:
Principle #1Segmentation

3Ease of repair

If functional circuits are arranged on different outer surfaces of the mounting bracket, then assembly and maintenance become easier, but device volume increases

Engineering Contradiction:
Improvemaintenance convenienceVSAvoiddevice volume
Core Design Contradiction:
Ease of repairVSVolume of moving object

Solution Approach 1:

The patent utilizes the three-dimensional space of the mounting bracket by arranging functional circuits on different outer surfaces rather than spreading them out in a single plane. This dimensional arrangement allows multiple circuits to be positioned on the exterior surfaces of the bracket, providing easy access for maintenance while minimizing the overall device volume through effective use of available space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11034446B2Power supply assembly
Publication Date: 2021.06.15 SZ DJI TECH CO LTD
  • US11034446B2 patent drawing
  • US11034446B2 patent drawing
  • US11034446B2 patent drawing

AI summary

An unmanned aerial vehicle includes a fuselage and a power supply assembly arranged at the fuselage. The power supply assembly includes a polyhedron mounting bracket arranged at the fuselage, a power supply device arranged at the fuselage, and at least two functional circuits arranged separately on different outer surfaces of the mounting bracket and electrically coupled to each other and to the power supply device.