UAV Pushing Motor and Propeller Assembly for Extended Flight

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Solution Overview

Problem

Current unmanned aerial vehicles (UAVs) face limitations in extending flight duration and efficiency, particularly in horizontal flight, due to power consumption and weight distribution issues related to propeller configuration and material usage.

Innovation Solution

The configuration includes lifting motors, a pushing motor and propeller assembly oriented at approximately ninety degrees to the lifting motors, and the use of lightweight materials like carbon fiber and thermally conductive materials for the frame and components, along with aerodynamic design and modular wiring systems to reduce weight and enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If multi-propeller configuration is used for UAV, then lifting capability is improved, but power consumption increases and flight duration is limited

Engineering Contradiction:
Improvelifting capabilityVSAvoidpower consumption
Core Design Contradiction:
ForceVSUse of energy by moving object

Solution Approach 1:

The patent combines lifting and horizontal propulsion functions into a single integrated propeller assembly. The propeller operates in lifting mode during vertical takeoff and hovering, then transitions to horizontal propulsion mode during forward flight, eliminating the need for separate lifting and propulsion systems and reducing overall power consumption.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs dynamic reconfiguration of the propeller assembly, allowing it to change orientation and function during flight. The assembly can be tilted and rotated to switch between vertical lifting mode and horizontal propulsion mode, optimizing performance for each flight phase while minimizing energy consumption.

Inventive Principle:
Principle #15Dynamics

2Strength

If traditional frame materials are used for UAV, then structural strength is ensured, but weight increases and flight efficiency decreases

Engineering Contradiction:
Improvestructural strengthVSAvoidframe weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent utilizes composite materials for the UAV frame construction, combining lightweight materials with high strength-to-weight ratio. This allows the frame to maintain structural integrity while significantly reducing overall weight, thereby improving flight efficiency and extending operational duration.

Inventive Principle:
Principle #40Composite materials

3Measurement precision

If complex wiring systems are used for multi-propeller UAV, then control precision is improved, but device complexity increases and maintenance difficulty increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidwiring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a universal control system that manages both lifting and horizontal propulsion functions through integrated control electronics. The same control unit and communication bus handle commands for all propeller assemblies regardless of their current mode, simplifying the wiring architecture while maintaining precise control over multiple functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of manufacture

If propeller assembly is fixed for UAV, then manufacturing simplicity is maintained, but adaptability decreases and flight efficiency is limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidflight mode adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent designs the propeller assembly with dynamic adjustability, allowing it to change orientation and function during flight. The assembly can be tilted and rotated to switch between vertical lifting mode and horizontal propulsion mode, optimizing performance for each flight phase while maintaining a relatively simple base structure that doesn't overly complicate manufacturing.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves flight duration and efficiency by reducing power consumption and weight, allowing for extended horizontal flight with reduced rotational speed of lifting motors and enhanced aerodynamics, while enabling easy maintenance and component replacement.

Implementation Method 1

a pushing motor and propeller assembly oriented at approximately ninety degrees to the lifting motors

Methodology Applied
Scientific EffectThrust: Jet

Implementation Method 2

lifting motors, a pushing motor and propeller assembly

Methodology Applied
Scientific EffectLift: Aerofoil

Data Source

PatentEP3218262B1Unmanned aerial vehicle configuration for extended flight
Publication Date: 2023.06.14 AMAZON TECH INC
  • EP3218262B1 patent drawingFigure 1A
  • EP3218262B1 patent drawingFigure 1B
  • EP3218262B1 patent drawingFigure 2

AI summary

This disclosure describes a configuration of an unmanned aerial vehicle (UAV) that will facilitate extended flight duration. The UAV may have any number of lifting motors. For example, the UAV may include four lifting motors (also known as a quad-copter), eight lifting motors (octo-copter), etc. Likewise, to improve the efficiency of horizontal flight, the UAV also includes a pushing motor and propeller assembly that is oriented at approximately ninety degrees to one or more of the lifting motors. When the UAV is moving horizontally, the pushing motor may be engaged and the pushing propeller will aid in the horizontal propulsion of the UAV.