UAV Rotor Layout Balancing Motor Cooling and Flight Drag

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Solution Overview

Problem

Fixed-wing aerial vehicles face limitations in use environments due to the need for runways and special takeoff/landing methods, and exposed motors cause flight resistance and heat dissipation issues during horizontal flight.

Innovation Solution

An unmanned aerial vehicle design with dual spiral power systems and rotor assemblies, partially exposing motors within accommodating cavities for heat dissipation and reducing flight resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If motors are completely exposed outside the body for heat dissipation, then heat dissipation effect is improved, but flight resistance increases during horizontal flight

Engineering Contradiction:
Improvemotor heat dissipationVSAvoidflight resistance
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by making different parts of the motor have different exposure levels. Specifically, the stator is partially exposed outside the body while the rotor remains inside, creating zones with different thermal and aerodynamic characteristics. This allows the exposed stator to dissipate heat effectively while minimizing the overall aerodynamic drag compared to complete exposure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements nesting by placing the rotor inside the stator structure. The rotor is positioned within the accommodating cavity while the stator extends partially outside. This nested arrangement allows compact integration of motor components while optimizing the balance between heat dissipation surface area and aerodynamic profile during horizontal flight.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If motors are completely enclosed in the body for streamlined shape, then flight resistance is reduced, but heat dissipation capability deteriorates

Engineering Contradiction:
Improveflight resistanceVSAvoidmotor heat dissipation
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The patent applies local quality by making different parts of the motor have different exposure levels. Specifically, the stator is partially exposed outside the body while the rotor remains inside, creating zones with different thermal and aerodynamic characteristics. This allows the exposed stator to dissipate heat effectively while minimizing the overall aerodynamic drag compared to complete exposure.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If all rotor assemblies are mounted on wings for vertical lift, then vertical takeoff and landing capability is improved, but structural complexity increases

Engineering Contradiction:
Improvevertical takeoff and landing capabilityVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing rotor assemblies that serve multiple functions. The first and second rotor assemblies mounted on the wings provide both vertical lift during takeoff and landing, and contribute to horizontal thrust during forward flight. This multi-functionality reduces the need for separate dedicated vertical lift mechanisms, thereby simplifying the overall structure while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements merging by integrating the vertical lift rotor assemblies with the wing structure. Instead of having separate vertical lift devices, the rotor assemblies are mounted directly on the wings, combining the functions of the wing support structure and the vertical lift mechanism into a unified system.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves flight performance by reducing resistance and ensuring effective heat dissipation, enabling efficient vertical takeoff, landing, and horizontal flight.

Implementation Method 1

a third rotor assembly, including a third motor and a third propeller connected to the third motor

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

the third motor being mounted in the first accommodating cavity and being partially exposed to the body

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

ensuring effective heat dissipation

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS12486054B2Unmanned aerial vehicle
Publication Date: 2025.12.02 AUTEL ROBOTICS CO LTD
  • US12486054B2 patent drawing
  • US12486054B2 patent drawing
  • US12486054B2 patent drawing

AI summary

An unmanned aerial vehicle includes a body, a first wing, a second wing, a first rotor assembly, a third rotor assembly, and a fourth rotor assembly. The body has a first accommodating cavity and a second accommodating cavity. The first wing and the second wing are disposed on two sides of the body. The first rotor assembly is mounted to the first wing, and the second rotor assembly is mounted to the second wing. The third rotor assembly includes a third motor and a third propeller connected to the third motor. The third motor is mounted in the first accommodating cavity and partially exposed to the body. The fourth rotor assembly includes a fourth motor and a fourth propeller connected to the fourth motor. The fourth motor is mounted in the second accommodating cavity and partially exposed to the body.