UAV Sensor Calibration via In-Flight Checker Pattern Recognition

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Solution Overview

Problem

The calibration of cameras and sensors on unmanned aerial vehicles (UAVs) is a time-consuming process, delaying their departure and affecting operational efficiency, especially in aerial navigation tasks where precise sensor calibration is crucial.

Innovation Solution

The implementation of an autonomous UAV system that verifies and adjusts camera and sensor calibration by processing images of known objects within the environment, comparing processed information with actual data, and applying software corrections or full calibration as needed, utilizing pre-flight calibration stations and channels to ensure sensor accuracy before flight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional calibration methods are used for UAV sensors, then measurement precision is improved, but loss of time increases due to the time-consuming calibration process

Engineering Contradiction:
Improvesensor calibration accuracyVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary calibration actions by capturing images of known objects (checkers) during flight operations. The calibration data is collected and processed in advance, allowing the UAV to perform self-calibration without requiring separate calibration sessions, thus reducing calibration time while maintaining precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The UAV system performs self-calibration by automatically capturing images, processing the image data to detect checker patterns, and adjusting calibration parameters autonomously. This self-service approach eliminates the need for manual calibration operations, significantly reducing the time required while maintaining measurement precision.

Inventive Principle:
Principle #25Self-service

2Reliability

If comprehensive sensor calibration is performed, then reliability of aerial navigation is improved, but device complexity increases due to multiple calibration stations and processes

Engineering Contradiction:
Improveaerial navigation accuracyVSAvoidcalibration system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The calibration system is designed to be multi-functional, serving both calibration and navigation purposes. The same imaging system used for navigation tasks is also used for calibration, eliminating the need for separate calibration equipment. This reduces device complexity while maintaining navigation reliability through comprehensive calibration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Known objects (checkers) serve as intermediaries between the sensor system and the calibration process. These standardized objects provide reference patterns that simplify the calibration algorithm, making the system more reliable while reducing the complexity of direct sensor calibration through mathematical modeling.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If rapid calibration is implemented, then productivity of UAV operations is improved, but measurement precision may deteriorate due to reduced calibration thoroughness

Engineering Contradiction:
ImproveUAV operational efficiencyVSAvoidcalibration accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system implements periodic calibration during flight operations by capturing images of known objects at regular intervals or at specific flight phases. This periodic action ensures continuous calibration maintenance without requiring lengthy dedicated calibration sessions, thereby preserving both productivity and measurement precision.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs partial calibration actions by focusing on critical calibration parameters using simplified algorithms for rapid processing. By applying excessive computational effort to key calibration aspects while reducing effort on less critical parameters, the system maintains adequate precision while improving overall productivity.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10032275B1Unmanned aerial vehicle sensor calibration during flight
Publication Date: 2018.07.24 AMAZON TECH INC
  • US10032275B1 patent drawing
  • US10032275B1 patent drawing
  • US10032275B1 patent drawing

AI summary

This disclosure describes systems, methods, and apparatus for automating the verification of aerial vehicle sensors as part of a pre-flight, flight departure, in-transit flight, and/or delivery destination calibration verification process. At different stages, aerial vehicle sensors may obtain sensor measurements about objects within an environment, the obtained measurements may be processed to determine information about the object, as presented in the measurements, and the processed information may be compared with the actual information about the object to determine a variation or difference between the information. If the variation is within a tolerance range, the sensor may be auto adjusted and operation of the aerial vehicle may continue. If the variation exceeds a correction range, flight of the aerial vehicle may be aborted and the aerial vehicle routed for a full sensor calibration.