UAV Sensor Module Deployment for Reliable Power Line Monitoring

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Solution Overview

Problem

Existing systems for monitoring electrical distribution systems are inefficient, requiring extensive time and expense, and existing drone-based solutions provide limited information and are poorly designed for reliable deployment and system monitoring.

Innovation Solution

A system utilizing UAVs with a drone connection system, a gripper mechanism, and an extended carbon fiber shaft to transport, position, and deploy sensor modules, including a controller module, transceiver, battery, camera, and gripper mechanism, enabling precise attachment and deployment of sensors on electrical components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If UAVs are used to monitor electrical lines, then inspection time and expense are reduced, but the systems provide limited information and are poorly designed for reliable deployment

Engineering Contradiction:
Improveinspection timeVSAvoiddeployment reliability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The system divides the monitoring task into segments by deploying multiple sensor modules at different locations along the electrical distribution system. Each sensor module independently monitors its local segment, enabling comprehensive coverage while maintaining deployment reliability through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary deployment mechanism that enables reliable sensor installation without direct human intervention on high-voltage lines. The system uses specialized deployment apparatus that acts as an intermediary between the UAV and the sensor modules, ensuring reliable attachment and deployment while maintaining safety and operational efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If sensors are attached to electrical lines, then monitoring capability is provided, but the systems are poorly designed for reliable deployment and system monitoring

Engineering Contradiction:
Improvemonitoring informationVSAvoiddeployment complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The sensor modules are designed with multi-functionality, capable of monitoring multiple parameters (voltage, current, temperature, etc.) simultaneously. This universal design reduces deployment complexity by using a single standardized module type that can gather comprehensive monitoring information across different electrical components and conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system employs sensor modules that can detect and respond to changes in multiple physical parameters (electrical, thermal, mechanical). By monitoring parameter changes rather than requiring complex dedicated sensors for each parameter, the system reduces overall device complexity while maintaining comprehensive monitoring information.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If extensive inspection of transmission networks is performed, then complete monitoring is achieved, but extensive time and expense are required

Engineering Contradiction:
Improvemonitoring completenessVSAvoidinspection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The sensor modules are designed to be self-deploying and self-configuring once attached to the electrical infrastructure. They automatically begin monitoring and transmitting data without requiring manual configuration or continuous human intervention, thereby achieving complete monitoring coverage while significantly improving inspection efficiency and reducing operational expenses.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces manual mechanical inspection processes with automated sensor-based monitoring. By substituting human inspectors with electronic sensors that continuously collect and transmit data, the system achieves comprehensive monitoring coverage while dramatically improving productivity and reducing time and expense requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12466554B2System, method and apparatus for installation of condition monitoring sensors
Publication Date: 2025.11.11 VALMONT INDUSTRIES INC
  • US12466554B2 patent drawing
  • US12466554B2 patent drawing
  • US12466554B2 patent drawing

AI summary

The present invention provides a system and method for monitoring conditions within an electrical distribution system. According to a first preferred embodiment, the present invention provides a sensor module delivery system which uses UAVs to deploy sensor modules within the electrical distribution system. According to a first preferred embodiment, the system includes a drone mounting system and a gripper mechanism for attaching to a sensor module. The system also includes an extended carbon fiber shaft which vertically extends down from the drone mounting system and which supports a controller module, a transceiver, a battery module, a camera and the gripper mechanism. According to a further preferred embodiment, the gripper mechanism includes two or more gripping arms which are movable by the controller module between a first open position and a second closed position.