UAV Solar Panel Inspection With Near-Field Positioning

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Solution Overview

Problem

Solar panel inspections in solar power stations are labor-intensive and require skilled operators to capture high-quality images, leading to inefficiencies and potential delays in identifying faults.

Innovation Solution

An unmanned aerial vehicle (UAV) system with automatic navigation and infrared camera capabilities, using radio signals and near-field sensors to position itself perpendicular to solar panels for accurate imaging without human intervention, allowing for automated and efficient inspection of multiple panels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual control of UAV is used for solar panel inspection, then operator skill and experience can ensure high-quality image capture, but inspection process becomes labor-intensive and time-consuming

Engineering Contradiction:
Improveimage qualityVSAvoidinspection efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The UAV system performs self-positioning and self-capture operations through automatic control. The controller autonomously processes image data from sensors, determines optimal positioning, and triggers the camera without requiring continuous human intervention, enabling the system to serve itself during the inspection process

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical control with an automatic control system that uses sensor data processing and algorithmic decision-making. The controller substitutes human operator actions with automated navigation and image capture mechanisms, eliminating the need for skilled manual operation while maintaining inspection quality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If manual operation is used to fly UAV to fault sites, then operator can recognise and respond to faults, but latency is introduced due to human recognition and initialisation time

Engineering Contradiction:
Improvefault detection accuracyVSAvoidfault detection latency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary positioning and preparation actions automatically before fault detection is needed. The UAV is pre-programmed with navigation capabilities and can immediately respond to fault detections without waiting for human operator preparation, reducing the time loss associated with fault response

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The automatic control system enables the UAV to independently respond to fault conditions by autonomously navigating to fault sites and capturing images without requiring human operator recognition or initialisation, eliminating the latency inherent in manual fault detection processes

Inventive Principle:
Principle #25Self-service

3Reliability

If regular inspection rounds are scheduled with manual operation, then comprehensive coverage can be achieved, but constant operator monitoring is required

Engineering Contradiction:
Improveinspection coverageVSAvoidoperator monitoring requirement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The UAV system performs self-monitoring and self-management during inspection rounds. The automatic control system independently manages navigation, positioning, and image capture sequences without requiring constant human supervision, enabling scheduled inspections to run autonomously while maintaining comprehensive coverage

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates feedback mechanisms where the controller continuously processes sensor data and adjusts operations accordingly. This automated feedback loop replaces the need for constant operator monitoring by providing real-time self-adjustment and verification of inspection quality

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables automated, high-quality inspections of solar panels, reducing latency in fault detection and allowing for scheduled regular inspections without constant operator monitoring, improving the reliability and predictability of solar power output.

Implementation Method 1

capturing, using the infrared camera, an image of the particular solar panel

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Implementation Method 2

positioning, in a second stage, the UAV using at least one near field sensor of the UAV

Methodology Applied
Scientific EffectNear field sensing:

Data Source

PatentUS10207801B2Inspecting a solar panel using an unmanned aerial vehicle
Publication Date: 2019.02.19 HITACHI ENERGY LTD
  • US10207801B2 patent drawing
  • US10207801B2 patent drawing
  • US10207801B2 patent drawing

AI summary

A method for inspecting a solar panel of a solar power station is performed in a controller for an unmanned aerial vehicle, UAV, and includes the steps of: receiving an inspection request for a subset of the solar panels navigating, in a first stage, using radio signals, the UAV to an initial location in a vicinity of a particular solar panel of the subset of solar panels; positioning, in a second stage, the UAV using at least one near field sensor of the UAV; and capturing, using the infrared camera, an image of the particular solar panel.