UAV Spraying System Liquid Flow Control via ESC Pulse Feedback

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Solution Overview

Problem

Conventional agricultural spraying systems are cumbersome and difficult to control, particularly when used on aerial vehicles like UAVs, due to the need for heavy equipment and precise control of liquid flow and pressure, which limits their efficiency and effectiveness in distributing pesticides and fertilizers.

Innovation Solution

The system employs an electronic speed controller to measure and calculate liquid flow in a spraying system, allowing for precise control of pump cycles and fluid output, enabling efficient operation of UAVs for spraying operations without the need for heavy flow meters, and integrates with GPS for remote control and improved safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional flow detecting apparatus are used in spraying systems, then liquid flow can be detected, but the equipment becomes heavy and complicated

Engineering Contradiction:
Improveliquid flow detectionVSAvoidequipment weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The patent replaces mechanical flow detection devices with an electronic control system that uses a pulse generator and controller to measure pump shaft rotation and calculate liquid flow. This substitution eliminates heavy mechanical flow meters while achieving precise flow measurement through electronic sensing and computation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a pulse generator as an intermediary device that converts the pump shaft's rotational motion into electrical pulses. This intermediary enables indirect measurement of liquid flow through the rotation count, avoiding the need for direct mechanical flow sensing and reducing equipment weight.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If separate flow detecting apparatus are used, then liquid flow can be measured, but the system becomes difficult to control

Engineering Contradiction:
Improveliquid flow measurementVSAvoidsystem control
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent merges the flow detection function with the existing pump control system by integrating the pulse generator and controller into the pump assembly. This consolidation eliminates separate flow detecting apparatus and creates a unified control system that is easier to operate and manage.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The controller serves multiple functions: it controls the pump operation, generates pulse signals for flow measurement, and processes rotation data to calculate liquid flow. This multi-functionality reduces the number of separate components needed and simplifies system control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If heavy equipment is used for spraying systems, then liquid flow can be detected, but the spraying system efficiency is reduced

Engineering Contradiction:
Improveliquid flow detectionVSAvoidspraying system efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces heavy mechanical flow detection equipment with a lightweight electronic pulse generation and counting system. This substitution significantly reduces the weight of the spraying system, improving its efficiency and mobility while maintaining accurate liquid flow measurement capabilities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates an electronic copy or representation of the pump shaft's rotation through pulse signals, rather than using physical flow detection mechanisms. This virtual measurement approach eliminates the need for heavy mechanical sensors and improves system efficiency.

Inventive Principle:
Principle #26Copying

4Power

If conventional pumping systems are used, then liquid can be pumped, but precise control of liquid flow and pressure is difficult

Engineering Contradiction:
Improveliquid pumping capabilityVSAvoidliquid flow and pressure control
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent implements a feedback control mechanism where the pulse generator continuously monitors pump shaft rotation and sends signals to the controller. The controller uses this feedback information to calculate actual liquid flow and adjust pump operation to maintain precise control over flow rate and pressure.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent makes the pump control dynamic by continuously adjusting operation based on real-time feedback from the pulse generator. This dynamic control enables precise regulation of liquid flow and pressure, adapting to changing conditions during operation.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10266265B2Spraying system having a liquid flow and rotating speed feedback
Publication Date: 2019.04.23 SZ DJI TECH CO LTD
  • US10266265B2 patent drawing
  • US10266265B2 patent drawing
  • US10266265B2 patent drawing

AI summary

Systems and methods can determine a liquid flow in a spraying system. An amount of liquid that is output from the spraying system during a pump cycle is determined. A number of pump cycles that occur within a given amount of time are measured. The number of pump cycles are measured using an electronic speed controller (ESC). Additionally, the ESC indicates the number of pump cycles within a given amount of time within a threshold of precision. The amount of liquid flow in the spraying system is calculated based on the measured number of pump cycles and the determined amount of liquid that is output from the spraying system.