Active Stereo Camera Alignment for UAV Navigation

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Solution Overview

Problem

Stereo cameras on unmanned aerial vehicles (UAVs) face challenges in maintaining accurate alignment due to external forces, leading to low-quality and inaccurate output, as the cameras can move out of their initial calibrated orientation, affecting the quality and accuracy of three-dimensional image capture.

Innovation Solution

A dynamic alignment system that uses a sensing system to measure movement and adjusts either the camera positions mechanically or the image frames computationally to restore the initial calibrated orientation, ensuring accurate binocular vision for navigation systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If stereo cameras are mounted on UAVs to capture three-dimensional images, then the navigation capability is enhanced, but the cameras move out of initial calibrated orientation due to external forces, leading to misalignment and reduced accuracy

Engineering Contradiction:
Improvenavigation capabilityVSAvoidcamera alignment precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The system transitions from static camera mounting to dynamic adjustment mechanisms that actively compensate for movement. Actuators continuously adjust camera positions based on real-time feedback from sensors, allowing the system to adapt to changing flight conditions while maintaining calibration accuracy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Sensors detect camera position deviations from the calibrated orientation and feed this information back to the control system. The control system then commands actuators to correct the misalignment, creating a closed-loop feedback system that maintains precision despite external disturbances.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If mechanical actuators are used to adjust camera positions in real-time, then alignment accuracy is maintained, but device complexity increases

Engineering Contradiction:
Improvecamera alignment precisionVSAvoidalignment system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The alignment system is divided into independent modular components: sensors for detection, actuators for adjustment, and control logic for coordination. This segmentation allows each component to be optimized independently and simplifies the overall system architecture by distributing functions across separate elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The same actuator mechanisms and control systems are used for both mechanical camera position adjustment and image frame rectification. This multi-functionality reduces the need for separate dedicated systems, thereby lowering overall device complexity while maintaining alignment precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If image frames are rectified computationally instead of adjusting camera positions mechanically, then device complexity is reduced, but real-time alignment accuracy may be compromised

Engineering Contradiction:
Improvealignment system complexityVSAvoidimage alignment precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system replaces mechanical camera adjustment with computational image frame rectification. Instead of physically moving cameras to maintain alignment, the system processes image data algorithmically to correct for misalignment, substituting a computational approach for a mechanical one while maintaining alignment accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The computational rectification process creates a virtual copy of the aligned image frame by mathematically transforming the captured images. This digital reconstruction achieves the same effect as physical camera realignment but without the complexity of mechanical adjustment systems.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS10499037B1Active alignment of stereo cameras
Publication Date: 2019.12.03 AMAZON TECH INC
  • US10499037B1 patent drawing
  • US10499037B1 patent drawing
  • US10499037B1 patent drawing

AI summary

In some examples, an unmanned aerial vehicle (UAV) may include a stereo camera including two cameras. To maintain proper alignment of the stereo camera as the UAV moves about, a management device may access calibration information for the stereo camera and receive sensing information indicating movement of the two cameras relative to each other. Based at least in part on the calibration information and the sensing information, the management device may instruct an actuator to move one of the two cameras to the proper alignment or may rectify frames captured by the two cameras to return to the proper alignment.