UAV Structure Scanning With Facet-Based Flight Planning

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Solution Overview

Problem

Current unmanned aerial vehicle (UAV) systems face challenges in performing robust, fully autonomous structure scans, particularly for large structures like roofs and bridges, due to limitations in maintaining consistent distance and orientation, requiring significant human intervention and lacking efficient battery management for prolonged operations.

Innovation Solution

The system employs an UAV equipped with image sensors and a processing apparatus that generates three-dimensional maps, facets, and scan plans, allowing for autonomous flight and image capture at consistent distances, with automated docking and charging, and visual inertial odometry for localization and obstacle avoidance, enabling efficient scanning and extended operation without human intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If automated image capture modes are implemented to reduce human intervention, then productivity is improved, but measurement precision deteriorates due to difficulty in maintaining consistent distance and orientation

Engineering Contradiction:
Improveautomation levelVSAvoiddistance consistency
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system continuously captures images and uses processing apparatus to analyze spatial relationships between facets and camera, providing real-time feedback to adjust camera positioning and maintain consistent distance and orientation automatically

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual mechanical control with automated image processing and computational algorithms to determine camera poses, substituting human-operated mechanical systems with automated computational methods that calculate precise positioning based on facet geometry

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If manual control is used to maintain consistent distance and orientation, then measurement precision is improved, but productivity deteriorates due to requiring significant human intervention

Engineering Contradiction:
Improvedistance consistencyVSAvoidautomation level
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system performs self-positioning and self-adjustment by automatically analyzing facet geometry and calculating camera poses without human intervention, enabling the system to service itself in maintaining measurement precision

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system dynamically changes camera positioning parameters (distance, orientation, pose) based on processed image data and facet geometry, automatically adjusting parameters to maintain consistent measurement conditions without manual control

Inventive Principle:
Principle #35Parameter changes

3Productivity

If prolonged operation is required for large structures, then productivity is improved, but use of energy deteriorates due to battery limitations

Engineering Contradiction:
Improvescan coverage areaVSAvoidbattery consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent divides the scanning task into segments based on battery capacity, automatically planning mission sequences that cover different portions of large structures across multiple flights, allowing comprehensive coverage of extensive areas without requiring excessive energy in a single operation

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12097957B2Structure scan using unmanned aerial vehicle
Publication Date: 2024.09.24 SKYDIO INC
  • US12097957B2 patent drawing
  • US12097957B2 patent drawing
  • US12097957B2 patent drawing

AI summary

Described herein are systems and methods for structure scan using an unmanned aerial vehicle. For example, some methods include accessing a three-dimensional map of a structure; generating facets based on the three-dimensional map, wherein the facets are respectively a polygon on a plane in three-dimensional space that is fit to a subset of the points in the three-dimensional map; generating a scan plan based on the facets, wherein the scan plan includes a sequence of poses for an unmanned aerial vehicle to assume to enable capture, using image sensors of the unmanned aerial vehicle, of images of the structure; causing the unmanned aerial vehicle to fly to assume a pose corresponding to one of the sequence of poses of the scan plan; and capturing one or more images of the structure from the pose.