UAV Thermal Inspection for Building Defect Localization

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Solution Overview

Problem

Existing methods for detecting insulation degradation in buildings are labor-intensive, require skilled operators, and struggle to quantify the individual impact of thermal anomalies, making it difficult to prioritize maintenance effectively.

Innovation Solution

A thermal inspection method using an unmanned aerial vehicle (UAV) equipped with thermal and visible light cameras, which captures images along a predetermined flight path, identifies maximum temperature pixels, defines regions based on max walk and step parameters, and analyzes shapes using machine learning to detect and quantify thermal anomalies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If thermal equipment is applied to building inspection, then thermal leakages can be detected, but large amounts of skilled labor are required to conduct the inspection and analyze the acquired thermal images

Engineering Contradiction:
Improvethermal anomaly detection capabilityVSAvoidinspection efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system enables automated detection and analysis of thermal anomalies through computer vision algorithms and machine learning models. The processor automatically identifies thermal defects, quantifies their impact, and generates reports without requiring skilled human operators to manually analyze thermal images, thus resolving the contradiction between detection capability and labor requirements

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the manual mechanical process of skilled inspectors analyzing thermal images with an automated computational system. The processor uses algorithms to detect, classify, and quantify thermal anomalies, substituting human expertise with machine-based analysis that maintains detection precision while dramatically improving productivity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If thermal equipment is applied to building inspection, then thermal leakages can be detected, but it is difficult to quantity the individual effect of each defect

Engineering Contradiction:
Improvethermal anomaly detection capabilityVSAvoidquantification of individual defect impact
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The system applies local quality analysis by examining each thermal anomaly individually and calculating its specific heat loss contribution. The processor determines the thermal impact of each defect separately using the formula Q = U × A × ΔT, where A is the area of the specific defect, allowing precise quantification of individual defect effects rather than providing only general thermal images

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces an intermediary computational layer that processes raw thermal image data and extracts meaningful quantitative information. The processor acts as an intermediary between the thermal camera and the final report, calculating heat loss rates, determining defect areas, and generating prioritized maintenance recommendations that quantify the individual impact of each thermal anomaly

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If manual inspection methods are used, then skilled operators can detect thermal anomalies, but the process is labor-intensive and time-consuming

Engineering Contradiction:
Improvethermal anomaly detection accuracyVSAvoidinspection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system implements continuous automated analysis of thermal images captured during the inspection flight. The processor continuously processes thermal data in real-time or near-real-time, eliminating the discontinuous manual analysis process where inspectors must stop to examine images. This continuous automated processing maintains detection accuracy while significantly reducing total inspection time

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent performs preliminary automated analysis of thermal anomalies during the inspection process itself. Rather than requiring a separate manual analysis phase after data collection, the system pre-processes and identifies thermal defects, calculates their impact, and generates initial reports automatically, eliminating the time loss associated with subsequent manual review

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Automates the detection and quantification of thermal anomalies, reducing labor requirements and enabling precise identification and prioritization of maintenance needs based on energy loss rates.

Implementation Method 1

an infrared camera for capturing thermal image data

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS20250356474A1Method and system for detection and localization of thermal defects
Publication Date: 2025.11.20 QEATECH INC
  • US20250356474A1 patent drawing
  • US20250356474A1 patent drawing
  • US20250356474A1 patent drawing

AI summary

A system and associated method for thermal inspection of structures. The method includes providing an unmanned aerial vehicle (“UAV”), the UAV comprising a thermal camera for capturing thermal image data, a visible light camera for capturing visible light image data, and a positioning system for capturing positioning data, operating the UAV by flying the UAV along a predetermined flight path around an inspection structure, simultaneously capturing thermal image data of the inspection structure, visible light image data of the inspection structure, and positioning data at regular intervals, while the UAV flies along the flight path.