Modular UAV Thrust-Vectoring Control for Tight Turns

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Solution Overview

Problem

Conventional small UAVs lack maneuverability and speed range to execute tight-radius turns at high angular rates over a wide range of speeds, necessitating the development of a durable and low-cost aircraft capable of such maneuvers, especially in urban environments.

Innovation Solution

The use of thrust-vectoring modules with articulated electric motors and frangible components to enable tight-radius turns and mitigate impact damage, featuring a modular design with interchangeable airframes and components that can eject during impact to absorb landing energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional fixed-wing UAVs are used, then the aircraft structure is simple and cost is low, but the aircraft lacks maneuverability and cannot execute tight-radius turns at high angular rates

Engineering Contradiction:
Improveaircraft structure simplicityVSAvoidmaneuverability
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The aircraft is divided into modular components including T/V modules, airframe, payload module, and battery module. Each T/V module contains an electric motor, propeller, and positioning device that can independently control thrust vectoring, enabling tight-radius turns and high angular rates while keeping individual components simple to manufacture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The positioning devices enable dynamic adjustment of the rigid links and electric motors to vary thrust vector direction in real-time. This dynamic control allows the aircraft to execute tight-radius turns at high angular rates over a wide speed range while maintaining a relatively simple overall structure

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If VTOL aircraft with lateral tilting propellers are used, then low-speed maneuverability is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvelow-speed maneuverabilityVSAvoidvehicle structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Instead of a single complex VTOL mechanism, the aircraft uses multiple independent T/V modules with individual positioning devices. Each module handles a specific thrust vectoring function, simplifying the design of individual components while achieving collective VTOL capability and improved low-speed maneuverability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The T/V modules serve multiple functions: they provide thrust for forward flight, enable VTOL operations, and execute tight-radius turns. The positioning devices control both the orientation of the modules and the direction of thrust vectors, consolidating multiple control functions into a unified system that reduces overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Strength

If durable aircraft components are used, then impact resistance is improved, but the weight and cost of the aircraft increase

Engineering Contradiction:
Improveimpact resistanceVSAvoidaircraft weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The battery module is designed as a separable component that can be easily removed and replaced. This extraction approach allows the use of lighter materials for the battery housing and mounting structure, reducing overall aircraft weight while maintaining durability through modular replacement rather than permanent reinforcement

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The frangible components are designed to break away or be discarded during impact events to protect critical systems. After impact, these components can be recovered, replaced, or reused, allowing the aircraft to use lighter materials overall while maintaining impact resistance through sacrificial elements rather than permanent strengthening

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the UAV to perform tight-radius turns at high angular rates over a wide speed range while minimizing damage from impacts through the use of frangible components and modular design, enhancing durability and reducing assembly time.

Implementation Method 1

an electric motor, wherein the electric motor is configured to rotate the propeller

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

a positioning device coupled with the second end of the rigid link, wherein the positioning device is configured to position the electric motor by rotating the rigid link

Methodology Applied
Scientific EffectMechanical rotation: Gear

Implementation Method 3

aerial vehicle for reducing impact loads comprises an airframe; a payload module coupled to the airframe via one or more passive engagement tabs; and a battery module configured to interface with the airframe and the payload module, wherein the payload module and the battery module are configured to eject from the airframe during impact

Methodology Applied
Scientific EffectImpact force: Impact Force

Data Source

PatentUS8967527B2Modular miniature unmanned aircraft with vectored-thrust control
Publication Date: 2015.03.03 AURORA FLIGHT SCIENCES CORP
  • US8967527B2 patent drawing
  • US8967527B2 patent drawing
  • US8967527B2 patent drawing

AI summary

An aircraft for unmanned aviation is described. The aircraft includes an airframe, a pair of fins attached to a rear portion of the airframe, a pair of dihedral braces attached to a bottom portion of the airframe, a first thrust-vectoring (“T/V”) module and a second T/V module, and an electronics module. The electronics module provides commands to the two T/V modules. The two T/V modules are configured to provide lateral and longitudinal control to the aircraft by directly controlling a thrust vector for each of the pitch, the roll, and the yaw of the aircraft. The use of directly articulated electrical motors as T/V modules enables the aircraft to execute tight-radius turns over a wide range of airspeeds.