UAV Cell Tower Equipment Installation with Tethered Stabilization

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Solution Overview

Problem

The existing methods for wireless site installation, maintenance, and wireless coverage testing are hazardous, costly, and inefficient due to the need for frequent tower climbs by cell tower workers, and current UAV solutions face challenges in stabilization and accuracy for 3D modeling and site surveys.

Innovation Solution

The use of unmanned aerial vehicles (UAVs) equipped with rotors, wireless interfaces, and manipulable arms for installing equipment on cell towers, performing wireless coverage testing, and creating accurate 3D models of cell sites, which includes flying with attached equipment, connecting it to horizontal support structures, and disconnecting, while also using tethered configurations for stability and extended operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If UAVs are used to perform operations on cell towers, then tower climbs are reduced and safety is improved, but UAV stabilization becomes significantly complex and costly

Engineering Contradiction:
ImprovesafetyVSAvoidUAV stabilization complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system separates the UAV operation into distinct phases: approach phase (where the UAV flies autonomously to the target location) and work phase (where the UAV is tethered and stabilized while robotic arms perform operations). This segmentation allows each phase to be optimized independently, avoiding the need for complex stabilization during the entire operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A tether is introduced as an intermediary element between the UAV and the ground station. The tether provides physical stabilization and support during work operations, while allowing the UAV to maintain aerial positioning during approach. This intermediary resolves the contradiction by providing stability without requiring complex onboard stabilization systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If robotic arms are added to UAVs for performing cell tower work, then operational capability is improved, but UAV counterbalancing and stabilization becomes significantly complex

Engineering Contradiction:
Improveoperational capabilityVSAvoidUAV counterbalancing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The operational process is divided into approach phase (UAV flies autonomously with robotic arms retracted or stationary) and work phase (UAV lands and is tethered, then robotic arms perform operations). This segmentation allows the robotic arms to be heavy and capable without compromising UAV flight stability, as the counterbalancing requirement only applies during flight.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tether acts as an intermediary that transfers the weight and stabilization requirements from the UAV to the ground station. During work operations, the tethered configuration allows the robotic arms to operate without requiring the UAV to counterbalance their weight, significantly reducing the complexity of the UAV's flight control system.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If fixed cameras are used for 3D modeling, then setup is simple, but location tracking accuracy is insufficient due to GPS variations

Engineering Contradiction:
Improve3D modeling accuracyVSAvoidlocation tracking system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system replaces fixed mechanical camera mounts with a mobile UAV platform that actively controls its own positioning. The UAV's flight controller integrates GPS data with onboard sensors and active positioning algorithms to achieve precise location tracking, replacing the passive fixed camera approach with an active controlled system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system implements feedback mechanisms where the UAV continuously monitors its own position through GPS and onboard sensors, adjusting its location in real-time to maintain precise tracking. This feedback loop compensates for GPS variations and ensures accurate 3D modeling by continuously correcting position data.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9654984B2Cell tower installation systems and methods with unmanned aerial vehicles
Publication Date: 2017.05.16 ETAK SYSTEMS LLC
  • US9654984B2 patent drawing
  • US9654984B2 patent drawing
  • US9654984B2 patent drawing

AI summary

An Unmanned Aerial Vehicle (UAV)-based installation method for equipment on cell towers includes flying the UAV with the equipment attached thereto upwards to a desired location on the cell tower, wherein the desired location comprises one or more horizontal support structures; positioning the equipment to the desired location on the cell tower; connecting the equipment to the desired location; and disconnecting the equipment from the UAV.