Luminescent Nanoparticle Synthesis via Inert Gas Flow Control

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Solution Overview

Problem

The synthesis of upconverting nanoparticles (UCNPs) for bioanalytical applications faces challenges such as aggregation, inefficient luminescence due to cubic crystal formation, and size-dependent luminescence intensity, which affects their monodispersity and brightness.

Innovation Solution

A method involving the admixing of rare earth salts in a solvent and organic oil, subjected to a controlled flow of inert gas (2-5 L/h, preferably 4.8 L/h) at elevated pressure (50-80 Pa over atmospheric pressure), optimizing particle size and preventing aggregation, while favoring hexagonal crystal formation for enhanced luminescence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional synthesis methods (co-precipitation, thermal decomposition) are used to produce UCNPs, then the particles can be synthesized with basic luminescence properties, but the particles aggregate during preparation and exhibit reduced luminescence intensity

Engineering Contradiction:
Improveluminescence intensityVSAvoidaggregation
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention changes the chemical composition parameters by incorporating specific shell materials (silica, alumina, titania, zirconia, or zinc oxide) with controlled thickness (0.5-5 nm) around the core UCNPs. This parameter modification prevents aggregation while enhancing luminescence intensity by reducing surface defects and protecting the core structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite structure with a core-shell architecture where the core contains upconverting nanocrystals and the shell comprises oxide or silicate materials. This composite structure combines the luminescent properties of the core with the stabilizing and protective properties of the shell, preventing aggregation and enhancing overall performance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If particle size is increased to enhance luminescence intensity, then brighter luminescence is achieved, but the synthesis control becomes more difficult and monodispersity is reduced

Engineering Contradiction:
Improveluminescence intensityVSAvoidsize uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention performs preliminary action by forming a protective shell around the core UCNPs before final assembly or application. This pre-protection prevents subsequent aggregation and size variation, maintaining monodispersity even as particles grow to optimal luminescence sizes through controlled shell deposition.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention controls particle size parameters through precise control of shell thickness (0.5-5 nm) and uses surface modification with oxides and silicates to stabilize particle growth. This allows achieving larger particle sizes for enhanced luminescence while maintaining manufacturing precision and monodispersity through controlled shell formation processes.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If cubic crystal structure is formed during synthesis, then the synthesis process is simpler, but luminescence efficiency is significantly reduced compared to hexagonal crystals

Engineering Contradiction:
Improvesynthesis simplicityVSAvoidluminescence efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention changes the crystalline phase parameters by controlling synthesis conditions (temperature, pH, surfactants) to favor hexagonal phase formation over cubic phase. The shell deposition process also influences crystal growth orientation, promoting hexagonal structure with higher luminescence efficiency while maintaining synthesis feasibility.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces larger, more luminescent UCNPs with reduced aggregation and preferred hexagonal crystal structure, achieving optimal particle size and intense luminescence, thus addressing the limitations of existing synthesis techniques.

Implementation Method 1

subjecting the reaction mixture to a flow of an inert gas, wherein flow rate of the inert gas is 2-5 L/h

Methodology Applied
Scientific EffectInert gas flow:

Implementation Method 2

Upconversion luminescence, also so called anti-Stokes photoluminescence, is a unique phenomenon in which lower energy, typically infrared (IR) excitation light is converted to higher energy visible emission light

Methodology Applied
Scientific EffectUpconversion luminescence:

Implementation Method 3

Upconversion luminescence, also so called anti-Stokes photoluminescence, is a unique phenomenon in which lower energy, typically infrared (IR) excitation light is converted to higher energy visible emission light

Methodology Applied
Scientific EffectAnti-Stokes photoluminescence: Photoluminescence

Implementation Method 4

The upconversion can be enhanced by adding a sensitizer ion, most commonly ytterbium, which absorbs the excitation energy and transfers it resonantly to the activator

Methodology Applied
Scientific EffectResonant energy transfer:

Implementation Method 5

The host material should have low phonon energies to prevent nonradiative energy loss and to maximize the radiative emission

Methodology Applied
Scientific EffectPhonon energy:

Data Source

PatentUS11365349B2Method for producing luminescent nanoparticles
Publication Date: 2022.06.21 UNIOGEN OY
  • US11365349B2 patent drawing
  • US11365349B2 patent drawing
  • US11365349B2 patent drawing

AI summary

The present invention relates to a method for producing luminescent nanoparticles wherein particle size of the nanoparticles is controlled. The method of the present invention includes admixing two or more rare earth metal salts in a first solvent and an organic oil to form a reaction mixture, and subjecting the reaction mixture to an inert gas so that flow rate of the inert gas is at least 2-5 L/h and pressure in the reaction vessel is at least 50 Pa over atmospheric pressure, preferably 50-80 Pa over atmospheric pressure.