Heterogeneous Photonic Platform with Ultra-Low Loss Waveguides

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Solution Overview

Problem

Current photonic integrated circuits (PICs) face challenges in achieving ultra-low loss waveguides and integrating various on-chip elements such as gain, modulation, and nonlinear optical components across a wide wavelength range, limiting their applications in optical communications, quantum computing, and atomic clocks.

Innovation Solution

A heterogeneous integrated photonic platform with ultra-low loss waveguide layers and sockets for connecting active elements using epitaxial tapered waveguide micro-chiplet geometry, enabling the integration of semiconductor lasers, amplifiers, and nonlinear optical elements across a broad wavelength range from 200 nm to 2350 nm, compatible with CMOS foundry processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional photonic integrated circuits are used, then basic optical functions can be achieved, but ultra-low loss waveguides and wide wavelength range integration cannot be achieved

Engineering Contradiction:
Improveoptical lossVSAvoidwavelength range
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent employs a multi-layer composite structure combining silicon nitride (Si3N4) waveguides with aluminum oxide (Al2O3) cladding layers. This composite material approach enables ultra-low optical loss while maintaining broad wavelength coverage from UV to mid-IR ranges, resolving the contradiction between low loss and wide adaptability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The heterogeneous integrated platform is designed to support multiple functions across a wide wavelength spectrum (200 nm to 2350 nm). The same waveguide structure can accommodate gain elements, modulators, detectors, and nonlinear optical components, achieving universality without sacrificing low loss performance

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If various on-chip elements are integrated, then functional capability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvefunctional integrationVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent divides the photonic circuit into modular functional blocks (gain elements, modulators, detectors, nonlinear optical components) that can be independently fabricated and then heterogeneously integrated. This segmentation allows each component to be optimized separately while simplifying the overall manufacturing process through standardized interconnection interfaces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes vertical stacking of multiple waveguide layers and functional elements in the third dimension. This 3D integration approach increases functional density and capability while maintaining a compact footprint, thereby improving versatility without proportionally increasing manufacturing complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If heterogeneous integration is implemented, then performance is improved, but device complexity increases

Engineering Contradiction:
ImproveperformanceVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a nested hierarchical structure where functional components are integrated within waveguide layers, which are themselves nested within a multi-layer substrate structure. This nesting organization manages complexity by creating clear hierarchical boundaries and standardized interfaces at each level

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The platform achieves efficient hybrid integration of ultra-low loss waveguide photonic circuits with on-chip elements, providing reconfigurable, flexible, and high-performance PICs for applications like quantum computing and atomic clocks, with reduced manufacturing costs and improved reliability.

Implementation Method 1

ultra-low loss waveguide photonic circuits

Methodology Applied
Scientific EffectTotal Internal Reflection: Total Internal Reflection

Implementation Method 2

epitaxial tapered waveguide micro-chiplet geometry

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Implementation Method 3

gain element... a semiconductor laser, an extended cavity tunable laser, an optical amplifier

Methodology Applied
Scientific EffectStimulated Emission: Laser

Implementation Method 4

nonlinear optical element... a frequency shifter

Methodology Applied
Scientific EffectSecond Harmonic Generation: Second Harmonic Generation

Data Source

PatentUS20240255699A1Heterogeneous Integrated UV-IR Ultra-Low Loss Multi-Layer Platform with Electrical Interconnects, Gain, Modulation, Detection, and Nonlinear Optics
Publication Date: 2024.08.01 NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA LLC
  • US20240255699A1 patent drawing
  • US20240255699A1 patent drawing
  • US20240255699A1 patent drawing

AI summary

Systems and methods for hybrid integration of ultra-low loss waveguide photonic circuits with various efficient on-chip elements are described. The photonic circuits can integrate various elements including (but not limited to): gain, modulation, detection, and nonlinear optical elements. The integrated photonic chips can be manufactured in a flexible, reconfigurable, 3D heterogeneous platform. The integrated photonic chips can cover wavelength ranges from the visible wavelength to infrared wavelength.