Ultrasonic Airflow Package for Slim Electronics Cooling

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Solution Overview

Problem

The challenge of effective heat management and dissipation in electronic devices, particularly in devices that require complex computations and generate significant heat, such as smartphones and data center servers, is critical for maintaining performance and efficiency.

Innovation Solution

An electronic device with an airflow generating package that includes a film structure with flaps operating at ultrasonic rates to produce airflow, which flows through a heat conductive component to dissipate heat, utilizing a base with air channels and protrusions to enhance heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional heat dissipation methods are used in slim electronic devices, then device thickness is reduced, but heat dissipation efficiency deteriorates

Engineering Contradiction:
Improvedevice thicknessVSAvoidheat dissipation efficiency
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent replaces conventional mechanical fans or passive heat sinks with an ultrasonic vibration-based airflow generation system. The ultrasonic component vibrates at high frequency to generate acoustic radiation pressure that drives airflow through heat dissipation channels, eliminating the need for bulky mechanical cooling systems while maintaining effective heat removal in slim device profiles.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters by using ultrasonic frequency vibrations (typically 20-100 kHz) to generate airflow. This high-frequency oscillation creates acoustic streaming effects that produce continuous unidirectional airflow without mechanical moving parts, enabling efficient heat dissipation in thin form factors where traditional convection or conduction methods would require excessive space.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If complex computations are performed to improve device functionality, then computational performance is improved, but heat generation increases

Engineering Contradiction:
Improvecomputational performanceVSAvoidheat generation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent introduces an ultrasonic airflow generation system as an intermediary cooling mechanism between the operational component and the external environment. The ultrasonic component converts electrical energy to mechanical vibrations that generate airflow, which then acts as a heat transfer medium to carry away heat from the operational component, effectively decoupling computational performance from thermal management constraints.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The ultrasonic component operates with periodic high-frequency vibrations to generate pulsating airflow that continuously removes heat. This periodic acoustic oscillation creates alternating compression and rarefaction waves that drive air molecules through the heat dissipation channels, providing sustained cooling capacity that matches the intermittent heat generation from computational workloads.

Inventive Principle:
Principle #19Periodic action

3Temperature

If traditional airflow generation methods are used, then heat dissipation is achieved, but device complexity and power consumption increase

Engineering Contradiction:
Improveheat dissipationVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent extracts the airflow generation function from complex mechanical systems and implements it through ultrasonic vibration alone. By removing fans, motors, and associated control mechanisms, the design achieves heat dissipation through a single ultrasonic component that generates acoustic radiation pressure to drive airflow, significantly reducing device complexity while maintaining cooling effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The ultrasonic component serves multiple functions simultaneously: it generates the driving force for airflow through its own vibrations, creates the acoustic streaming effect for unidirectional flow, and requires no external mechanical drive system. The system is self-contained, with the ultrasonic transducer converting electrical energy directly into the mechanical vibrations needed for airflow generation, eliminating the need for separate motors or power transmission mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The airflow generating package effectively dissipates heat generated by operational components, improving device performance and efficiency by managing thermal buildup.

Implementation Method 1

The film structure includes a flap pair, and the flap pair operates at an ultrasonic rate to produce an airflow

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 2

The heat conductive component is configured to conduct the heat generated by the operational component

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

The airflow generated by the airflow generating package flows through the heat conductive component, so as to dissipate the heat generated from the operational component through the heat conductive component

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP4583159A1Electronic device and airflow generating package
Publication Date: 2025.07.09 XMEMS LABS INC
  • EP4583159A1 patent drawingFigure 1
  • EP4583159A1 patent drawingFigure 2
  • EP4583159A1 patent drawingFigure 3

AI summary

An electronic device (DV) includes an operational component (110), a heat conductive component (120) and an airflow generating package (PG). The heat conductive component (120) is configured to conduct a heat generated by the operational component (110), wherein the operational component (110) is disposed on the heat conductive component (120). The airflow generating package (PG) is disposed by an edge of the electronic device (DV). The airflow generating package (PG) includes a film structure (FS) including a flap pair (FP). The flap pair (FP) operates at an ultrasonic rate to produce an airflow. The heat conductive component (120) extends toward the airflow generating package (PG), such that the airflow generated by the airflow generating package (PG) flows through the heat conductive component (120), so as to dissipate the heat generated from the operational component (110) through the heat conductive component (120).