Ultrasonic Atomizer Control Circuit for Fast Start and Stable Smoke

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Solution Overview

Problem

Existing ultrasonic atomizers experience slow start speed and unstable smoke production due to low voltage output from the booster circuit, leading to poor user experience and potential dry burning, especially after long intervals of non-use.

Innovation Solution

A working control circuit with a voltage regulator circuit that dynamically adjusts the voltage output by the booster circuit based on the time interval between smoking switch activations, using a MOS transistor and resistor configuration to increase or decrease the voltage to the drive circuit, ensuring faster startup and stable smoke production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the voltage output by the booster circuit is kept small and constant, then the ultrasonic atomizer will not be dry-burnt or its life will not be shortened, but the start speed of the ultrasonic atomizer is slow and the amount of smoke is unstable

Engineering Contradiction:
Improveultrasonic atomizer lifespanVSAvoidstart speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent applies dynamics by making the voltage output of the booster circuit adjustable rather than fixed. The voltage regulator circuit dynamically changes the voltage based on the working state: high voltage for startup to achieve fast start speed, and low voltage during normal operation to prevent dry burning and extend lifespan. This resolves the contradiction between reliability and speed by adapting the voltage to different operational phases.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the voltage parameter dynamically based on the time interval between smoking switch activations. When the interval exceeds a preset threshold, the voltage regulator circuit increases the voltage to ensure fast startup and sufficient smoke production. When the interval is within the threshold, the voltage is maintained at a lower level to prevent overheating and extend atomizer life. This parameter adjustment resolves the contradiction between startup performance and operational reliability.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the voltage output by the booster circuit is kept small and constant, then energy consumption is reduced, but the amount of smoke is little during the first few puffs and the user experience is poor

Engineering Contradiction:
Improveenergy consumptionVSAvoiduser experience
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The patent implements periodic action by detecting the time interval between smoking switch activations and adjusting the voltage accordingly. After a long interval (indicating the atomizer has been idle), the system applies high voltage for several cycles to quickly restore smoke production. After short intervals (normal continuous use), the system maintains lower voltage for energy efficiency. This periodic adjustment based on usage patterns resolves the contradiction between energy consumption and user experience.

Inventive Principle:
Principle #19Periodic action

3Speed

If the voltage output by the booster circuit is increased to improve startup speed, then the start speed of the ultrasonic atomizer is fast, but the ultrasonic atomizer will be dry-burnt or its life will be shortened due to excessive working voltage

Engineering Contradiction:
Improvestart speedVSAvoidultrasonic atomizer lifespan
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies preliminary action by detecting whether the time interval between smoking switch activations exceeds a preset threshold before adjusting the voltage. When a long interval is detected, the system preliminarily determines that high voltage is needed for startup. When a short interval is detected, the system preliminarily determines that low voltage is sufficient. This preliminary assessment based on time interval prevents excessive voltage application and resolves the contradiction between startup speed and atomizer lifespan.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables faster startup and stable smoke production, preventing dry burning and extending the ultrasonic atomizer's lifespan while conserving energy, resulting in improved user experience and reduced manufacturing and operational costs.

Implementation Method 1

A working control circuit with a voltage regulator circuit that dynamically adjusts the voltage output by the booster circuit based on the time interval between smoking switch activations, using a MOS transistor and resistor configuration to increase or decrease the voltage to the drive circuit

Methodology Applied
Scientific EffectMOS transistor voltage regulation:

Implementation Method 2

a working control circuit for an ultrasonic atomizer comprises a power module, a booster circuit, a smoking switch, a controller, a drive circuit, and an LC oscillation circuit; the power module is electrically connected to the ultrasonic atomizer sequentially through the booster circuit, the drive circuit, and the LC oscillation circuit 5

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentUS11980233B2Working control circuit for ultrasonic atomizer and ultrasonic electronic cigarette
Publication Date: 2024.05.14 CHINA TOBACCO HUNAN IND CORP
  • US11980233B2 patent drawing
  • US11980233B2 patent drawing
  • US11980233B2 patent drawing

AI summary

A working control circuit for an ultrasonic atomizer and an ultrasonic electronic cigarette are disclosed. The working control circuit comprises a power module, a booster circuit, a smoking switch, a controller, a drive circuit, and an LC oscillation circuit. An output end of the booster circuit is also connected to the drive circuit through a voltage regulator circuit. The voltage regulator circuit comprises a first MOS transistor, a first resistor, and a second resistor. A reference level feedback end of the booster circuit is grounded through a third resistor. The voltage output end of the booster circuit is electrically connected to the reference level feedback end of the booster circuit through a fourth resistor.