Ultrasonic Battery Mounting for Crystal and Blockage Reduction
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Solution Overview
Problem
Lead acid and lithium batteries face issues such as lead sulfate crystal formation and lithium ion blockage, which affect performance and safety, especially at varying temperatures, leading to reduced capacity and potential for short circuits and fires.
Innovation Solution
An ultrasonic battery-mounting device with a battery holder, base, shock-absorbing parts, and an ultrasonic vibrating motor that produces high-frequency vibrations to prevent crystallization and improve electron flow, combined with a heat radiation system for temperature management to prevent overheating and maintain battery performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If ultrasonic vibration is applied to the battery, then crystallization is reduced and electron flow is improved, but the device complexity increases
Solution Approach 1:
The patent combines the ultrasonic vibrating motor, shock-absorbing parts, and battery fixture part into an integrated battery-mounting device. The ultrasonic vibrating motor is installed at the bottom surface of the battery holder, which itself is mounted on the base with shock-absorbing parts, creating a unified system that prevents crystallization while managing vibrations and securing the battery simultaneously.
Solution Approach 2:
The patent applies ultrasonic vibration through the ultrasonic vibrating motor to prevent lead sulfate crystal formation in lead acid batteries and lithium ion blockage in lithium batteries. The high-frequency ultrasonic vibration causes battery fluid or particles to move in high frequency, reducing crystallization and blockage without changing the internal structure of the battery.
2Object-affected harmful factors
If shock-absorbing parts are added to reduce vibrational transfer, then the base is protected from vibration, but the device complexity increases
Solution Approach 1:
The patent incorporates shock-absorbing parts between the battery holder and the base to reduce vibrational transfer before the vibrations reach the base. This beforehand cushioning approach protects the base from harmful vibrations while integrating the shock absorption function into the existing mounting structure.
3Stability of the object's composition
If the battery is securely fixed on the holder, then operational stability is improved, but the device complexity increases
Solution Approach 1:
The patent integrates the battery fixture part directly onto the battery holder, creating a unified mounting structure that secures the battery firmly. The fixture part works in conjunction with the holder and ultrasonic motor assembly to provide stable battery positioning as part of the overall integrated device.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively maintains battery performance by reducing crystallization and improving electron flow, while the heat management system prevents overheating, ensuring stable operation across temperature ranges and reducing the risk of fires.
Implementation Method 1
The ultrasonic vibrating motor produces ultrasonic vibration in high frequency, causing battery fluid or particles in the battery to move in high frequency
Implementation Method 2
a heat radiation pipe, a radiator, a radiator fan and a recessed placement cavity provided on the battery holder
Implementation Method 3
a heat radiation pipe, a radiator, a radiator fan
Data Source
AI summary
An ultrasonic battery-mounting device, having a battery holder, a base, shock-absorbing parts, an ultrasonic vibrating motor installed at a bottom surface of the battery holder to achieve high frequency ultrasonic vibration of the battery holder, and a battery fixture part provided on the battery holder. The battery holder is provided on the base, and the shock-absorbing parts are installed between the battery holder and the base to reduce vibrational transfer from the battery holder to the base. The ultrasonic vibrating motor produces ultrasonic vibration in high frequency, causing battery fluid or particles in the battery to move in high frequency to reduce the problems of internal crystallization and blockage due the formed crystals, or poor flow of electrons due to low external temperature, thereby maintaining the battery in a well-functioning condition without changing the internal structure of the battery.